Product Description
One-Button CZPT Shaft Output Cycloidal Gearbox with Planetary Drive for Against Shock
< ABOUT TILI
Technical data
| Product Name | One-Button CZPT Shaft Output Cycloidal Gearbox with Planetary Drive for Against Shock |
| Power | 0.18KW~90KW |
| Torque | 120Nm~30000Nm |
| Running direction | Forward and reverse |
| Gear material | Cast iron |
| Noise test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ, LYC, HRB, CZPT , etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Efficiency | 90% (depends on the transmission stage) |
| Installation type | Foot plate horizontal installation, flange type vertical installation; |
| Input method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Installation Instructions
Company Profile
< WORKSHOP
< QUALITY CONTROL
Certifications
Packaging & Shipping
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Application: | Motor, Machinery, Agricultural Machinery |
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| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Types, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.
Types
There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
Design
A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.
Lubrication
Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.
editor by Dream 2024-05-14
China wholesaler 4mm, 10mm, 20mm Micro Size Stepper Gear Motor Planetary Gearbox with Metal Shaft 3V, 9V, 12V 24V DC for Robot Joint components of gearbox
Product Description
We are a factory specialized in metal parts hardware & metal gearbox through powder metallurgy process .
We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Description:
Product Name : Speed reducer / Gearmotor / planetary gearbox
Gearbox Type: Planetary
Material: Metal
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1 , 150:1… optional
Gearbox diameter : 6mm , 10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V ,9V , 12V ,24V available .
Planetary Gearbox advantages:
- Provides high torque at slow speeds .
- The shafts are made up of hardened and tempered alloy steel .
- Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
- Low noise levels.
- Good quality taper roller bearings for input and output shafts .
- High efficiency .
- Increased repeatability . Its Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
- Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
- Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
- Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
- Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
- Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
- Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.
PM process for custom metal planetary gearbox , geared motors .
The P/M process is an economical, environmentally clean, high production method for making parts exactly to or close to final dimensions. With little or no machining operations required.
At present, parts with a complicated shape, tight-dimensional tolerances, controlled density and properties can be manufactured by powder metallurgy methods. A technological process of powder metallurgy ensures high flexibility in the selection of physiochemical properties and other requirements, including:
- Production of structural parts with complex shapes .
- Controlled porosity .
- High mechanical strength and resistance to vibrations .
- Controlled properties.
- High mechanical strength and resistance to vibrations.
- High manufacturing precision and good surface quality
- Large number of production series .
- Good tolerances .
Custom metal parts
Workshop
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
| Samples: |
US$ 2/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
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Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes
Designing planetary gearboxes with high gear ratios while maintaining a compact form factor poses several challenges due to the intricate arrangement of gears and the need to balance various factors:
Space Constraints: Increasing the gear ratio typically requires adding more planetary stages, resulting in additional gears and components. However, limited available space can make it challenging to fit these additional components without compromising the compactness of the gearbox.
Efficiency: As the number of planetary stages increases to achieve higher gear ratios, there can be a trade-off in terms of efficiency. Additional gear meshings and friction losses can lead to decreased overall efficiency, impacting the gearbox’s performance.
Load Distribution: The distribution of loads across multiple stages becomes critical when designing high gear ratio planetary gearboxes. Proper load distribution ensures that each stage shares the load proportionally, preventing premature wear and ensuring reliable operation.
Bearing Arrangement: Accommodating multiple stages of planetary gears requires an effective bearing arrangement to support the rotating components. Improper bearing selection or arrangement can lead to increased friction, reduced efficiency, and potential failures.
Manufacturing Tolerances: Achieving high gear ratios demands tight manufacturing tolerances to ensure accurate gear tooth profiles and precise gear meshing. Any deviations can result in noise, vibration, and reduced performance.
Lubrication: Adequate lubrication becomes crucial in maintaining smooth operation and reducing friction as gear ratios increase. However, proper lubrication distribution across multiple stages can be challenging, impacting efficiency and longevity.
Noise and Vibration: The complexity of high gear ratio planetary gearboxes can lead to increased noise and vibration levels due to the higher number of gear meshing interactions. Managing noise and vibration becomes essential for ensuring acceptable performance and user comfort.
To address these challenges, engineers employ advanced design techniques, high-precision manufacturing processes, specialized materials, innovative bearing arrangements, and optimized lubrication strategies. Achieving the right balance between high gear ratios and compactness involves careful consideration of these factors to ensure the gearbox’s reliability, efficiency, and performance.
Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment
Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:
High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.
Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.
Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.
Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.
Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.
Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.
Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.
Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics
Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:
1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.
2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.
3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.
4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.
5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.
6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.
7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.
8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.
9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.
10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.
Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.
editor by CX 2024-05-08
China Hot selling Torque Arm Backstop Ta Shaft Mounted Helical Overhung Planetary Gear Box wholesaler
Product Description
Product Description
Product Features
TA Shaft Mounted gearbox SMR speed reducer
Engineering / Technical
Standard Hub Bores
Hubs are bored to F7 limits, A shaft tolerance grade h7 is recommended. 8haft keyways must be
to appropriate standard dimensions. 8 maller bores are available to customer requirements. The
Altern ative hub bore is the maximum bore available in each unit size
Standard Hub K eyways
Keyways for the standard output hubs are machined in accordance with 180 standards , Output
hub keys are not supplied.
8haft keyways shuld be machined to suit the standard key size shown below
Standard Input Shaft and Keys
Input shafts are ground to h6 limits, the pulley or other bores tolerance grade H7 is recommended.
8haft keyways are milled in accordance with 180 standards, see the dimensions in the table, the
key is supplied.
Main applied for
Conveyor & Material Handling
Mining & Quarry
Detailed Photos
Product Parameters
Technical data:
Certifications
Company Profile
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional manufacturer
and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare
parts, owns rich experience in this line for many years.
We are 1 direct factory, with advanced production equipment, the strong development team and producing
capacity to offer quality products for customers.
Our products widely served to various industries of Metallurgy, Chemicals, lifting,mining,Petroleum,textile,medicine,wooden etc. Main markets: China, Africa,Australia,Vietnam, Turkey,
Japan, Korea, Philippines…
Welcome to ask us any questions, good offer always for you for long term business.
FAQ
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Helical |
| Step: | Single-Step |
Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes
Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:
- Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
- Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
- Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
- Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
- Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.
To address these challenges, gearbox designers use advanced materials, precise machining techniques, and innovative bearing arrangements to optimize the design for both compactness and performance. Computer simulations and modeling play a critical role in predicting the behavior of the gearbox under different operating conditions, helping to ensure reliability and efficiency.
Maintenance Practices to Extend the Lifespan of Planetary Gearboxes
Proper maintenance is essential for ensuring the longevity and optimal performance of planetary gearboxes. Here are specific maintenance practices that can help extend the lifespan of planetary gearboxes:
1. Regular Inspections: Implement a schedule for routine visual inspections of the gearbox. Look for signs of wear, damage, oil leaks, and any abnormal conditions. Early detection of issues can prevent more significant problems.
2. Lubrication: Adequate lubrication is crucial for reducing friction and wear between gearbox components. Follow the manufacturer’s recommendations for lubricant type, viscosity, and change intervals. Ensure that the gearbox is properly lubricated to prevent premature wear.
3. Proper Installation: Ensure the gearbox is installed correctly, following the manufacturer’s guidelines and specifications. Proper alignment, torque settings, and clearances are critical to prevent misalignment-related wear and other issues.
4. Load Monitoring: Avoid overloading the gearbox beyond its designed capacity. Excessive loads can accelerate wear and reduce the gearbox’s lifespan. Regularly monitor the load conditions and ensure they are within the gearbox’s rated capacity.
5. Temperature Control: Maintain the operating temperature within the recommended range. Excessive heat can lead to accelerated wear and lubricant breakdown. Adequate ventilation and cooling measures may be necessary in high-temperature environments.
6. Seal and Gasket Inspection: Regularly check seals and gaskets for signs of leakage. Damaged seals can lead to lubricant loss and contamination, which can cause premature wear and gear damage.
7. Vibration Analysis: Use vibration analysis techniques to detect early signs of misalignment, imbalance, or other mechanical issues. Monitoring vibration levels can help identify problems before they lead to serious damage.
8. Preventive Maintenance: Establish a preventive maintenance program based on the gearbox’s operational conditions and usage. Perform scheduled maintenance tasks such as gear inspections, lubricant changes, and component replacements as needed.
9. Training and Documentation: Ensure that maintenance personnel are trained in proper gearbox maintenance procedures. Keep comprehensive records of maintenance activities, inspections, and repairs to track the gearbox’s condition and history.
10. Consult Manufacturer Guidelines: Always refer to the manufacturer’s maintenance and servicing guidelines specific to the gearbox model and application. Following these guidelines will help maintain warranty coverage and ensure best practices are followed.
By adhering to these maintenance practices, you can significantly extend the lifespan of your planetary gearbox, minimize downtime, and ensure reliable performance for your industrial machinery or application.
Factors to Consider When Selecting a Planetary Gearbox
Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:
- Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
- Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
- Efficiency: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
- Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
- Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
- Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
- Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
- Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
- Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
- Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
- Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.
By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.
editor by CX 2023-10-21
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Functioning Procedure: EPTh hobbing, EPT shaving, EPT shaping, EPT grinding and many others
EPT Grade: GB5-eight, JIS 1-4, AGMA twelve-9, DIN 6-nine
Application location: Car EPTT, health-related equipment, metallurgical EPTTry, port EPTTry, lifting products, mining EPTTry, EPT EPTT gear, ligEPTT industry tools, environmental defense EPTTry.
(two)For example, Normal ISO EPTT No. Of conveyor EPTs (conveyor EPT for suXiHu (West EPT) Dis.Hu (West EPT) Dis. EPTTry, conveyor EPT for beer bottle lines, multiflex conveyor EPT, conveyor EPT for jelly EPTTs, weighty-duty drag EPTs for conveyors)as underneath: (C208B, C208BL, C208A, C208AL, C210A, C210B, C210AL, C212A, C212AH, C212B, C216A, C216AH, C216B, C220A, C220AH, C220B, C224A, C224AH, C224B, C232AH)
The EPTT EPTs are with simplex/ duplex/ triplex
EPT: SS304, SS316L, 40Mn, forty five, 35CrMo, 42CrMo
Determination:
1) Great high quality, aggressive price tag, EPTT existence and anti-tiredness in the very same product and materials
2) Trustworthy supplier and prompt delivery in EPTT
three) EPTT: Natural, EPTT and Gray.
(3)Oour sprocket or EPTwheel
The stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd and non stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd in accordance to the drawings or samples.
EPT: C45, S235JR, Solid EPT or the other folks
1, Description: EPT, EPTwheel
2, Kinds:
A) StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd sprocket
B) Completed bore sprocket
C) EPTTper bore sprocket
D) EPTT plate wheels
E) conveyor sprocket
3, EPT: C45, S235JR, Nylon
4, Surface area remedy: Zinc-plated, black end
five, Solitary A-variety, double A-kind, EPT hub KB-sort, EPT hub C-kind and so on for your reference.
The over signifies some of the measurements supplied. The other types of items can be considered upon ask for.
Make sure you feel free of charge to get in touch with us if you have any fascinated.
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we provide chromed bar and tubes for hydualic and pheumatic cylinders. There is a complex centre of province degree, EPG academician operating station, experiment station for EPG submit physicians, and national 863 plan established up in EPG team. With these platforms and sturdy complex ability, the more than 400 technicians have designed all assortment of special large precise and higher strength merchandise, carried out mildew applications for essential components in the automobile and countrywide business revitalizing software, resulting more than 5000 created above, amid which 33 products are autonomous patent technologies with four patent approved . Our goods are made by modern day computerized machinery and gear. Tranversor worm for EPTC1571KL
size: 208mm, attribute: 36 EPTs
EPTT brand vehicles’ spare elements offered…
1 -station getting
Occupy an location of 50, 000 sq. meters, twenty warehouses d with above seven-hundred users…
Supporting with in excess of one hundred, 000 types of spare elements, which make us alwaEPTToffer our consumers pleased provider, eEPTTly timely deliver and assortment sorts of vehicle parts
one: twenty five years’ encounter in auto areas.
two: No. one vehicle areas supplier in EPTT Model vehicles.
3: Vehicle areas on light, medium and large EPT, bus, pick up.
4: EPT Engine/EPTT assy and all Motor/EPTT/Chassis/Human body spare parts.
| JAC Collection
JAC1571,JAC1571,JAC1030,JAC1035,JAC1040,JAC1045,JAC1048,JAC1061,JAC1063,JAC1083,JAC3045,JAC3048,JAC3072,JAC3090,JAC-SWORD,JAC-GALXiHu (West EPT) Dis.Hu (West EPT) Dis.,ReFine,JAC-BUS(HK/EPTC),JAC-forklifts,JAC-Decide… |
| EPT/FORLAND/BAW Sequence
BJ1571,BJ6486/88, BJ1571,BJ1571,BJ1036,BJ1039,BJ1043,BJ1046,BJ1049(OLLIN),BJ1069(OLLIN),BJ1089,BJ3042,BJ3043,BJ3052,BJ3062,BJ3072,EPTN,BAW1030,BAW1040,BAW1044,BAW1048^ |
| JMC/EPT Collection
JMC1571,JMC1030,JMC1032,JMC1040,JMC1042,NEPT,NKR,100P,600P,700P^ |
| XiHu (West EPT) Dis.HU (WEST LAKE) DIS.EPT Series
EQ1030,EQ1032,EQ1040,EQ1044,EQ1045,EQ1071,EQ1081,EQ3060,EQ3061,EQ3092,DFL-KINLAND,DFA-BUS^ |
| EPTTTRUK Series
STEYR,STEYR EPT,NEW-EPTTNGHE,EPT,EPT-A7,SITRAK-T7H,EPTT Prince,HOKA,EPTOEPTT,EPT -LIGEPTT EPT,MINE EPT,EPTT Prince^ |
| EPT Sequence
CA1571,CA1031,CA1041,CA1047,CA1051,CA1061,CA1081,J4,J4Q,J5K,J5M,J5P,J5Q,J6^ |
| EPTTEPTT Collection
NJ1571,NJ1026,NJ1571,NJ1030,NJ1035,NJ1038,NJ1040,NJ1042,NJ1043,NJ1062,NJ1063^ |
| BUS Collection
EPT EPTT(XMQ),EPTT DRAGON(XML),HIGER(KLQ),YUTONG(ZK),ZHONG TONG(LCK),Youthful Gentleman(JNP),HENG TONG(CKZ),SEPTOLIN(SLG),YEPTT,SHENEPTT(SLK),ANKAI(EPTF),EPT O-V(BJ),EPTTNGEPTI(DD),ZONDA(YCK)^ |
| OTHER Sequence
ZheJiang -F2000, ZheJiang -F3000,SAIC-IVEPTT XiHu (West EPT) Dis.HU (WEST LAKE) DIS.N,EPTT EPT WALL(CC),ZEPTTG(BQ),EPTTBEI(SY),DADI EPT(BDD),XiHu (West EPT) Dis.NKAI(HXK),EPTT(KZ),GONOW,EPTFEI,CEPTNA,CEPTNGHE,XiHu (West EPT) Dis.HU (WEST LAKE) DIS.,CHERY,GEELY,BYD^
|
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Hangzhou EPG Co.,Ltd. , was started in November, 1997. With its five wholly owned subsidiaries. We are seeking ahead to establishing effective organization associations with new clientele around the entire world in the foreseeable future. The solution well shows environmental protection and strength preserving. We are skilled supplier of car EPT shaft comma EPT shaft comma motor shaft comma spur EPT shaft comma EPTTl EPT shaft comma helical EPT shaft comma shaft comma car portion comma axle shaft comma air shaft comma EPT shaft comma agricultural pto shaft comma EPTs and shafts comma equilibrium shaft comma aluminium shaft comma ball screw shaft comma rear EPT shaft comma EPT shaft for FIAT comma pXiHu (West EPT) Dis.Hu (West EPT) Dis.lel shaft EPT EPTT comma automated EPT shaft comma EPTT EPT and shaft
We have products for Benz comma BMW comma Volvo comma EPT comma FIAT comma Honda and so on period of time
Our crown wheel amp pinion can be stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd as per OEM part variety or EPTT as for each your drawing or sample period Several of our European or American customer request us to produce as for every their drawing based on OEM to satisfy their ask for time period If you want to alter the speed ratio comma we can assist you to design time period
The content typically 20CrMnTi case hardened because it require anti use time period
If you want large precision on enamel of EPT comma we can satisfy your ask for way too
Our merchandise are exported to Europe and The united states in large quantity and so we are positive that we can aid you to acquire great success excl
| EPT | 20CrMnTi comma 40Cr comma 42CrMo etc interval |
| Procedure | Cast comma EPTTd comma Hobbing |
| Warmth remedy | EPT frequency quenching heat treatment comma hardened enamel |
| Area therapy | Blacken or client necessity |
| Speed Ratio | As for every OEM or drawing |
| Product number | As per OEM or drawing |
| Payment comma minimal orEPTTand supply | T solT commaLC comma Delivery time is Negotiation |
| EPTT | EPTT Box comma then Packed by PalEPTTr customer need interval |
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our items are selling effectively in the American, European, South American and Asian markets. We can provide a entire-assortment of energy transmission merchandise like chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. With a lot of years’ encounter in this line, we will be trusted by our positive aspects in aggressive value, one particular-time delivery, prompt reaction, on-hand engineering assist and very good after-revenue providers.Furthermore, all our generation techniques are in compliance with ISO9001 requirements. EPT K Collection EPTcal -EPTTl EPTed EPT
Attributes:
-EPT performance: ninety two%-ninety three%
-Vertical output, compact composition, hard tooth surface area , massive output torque, lower sound and EPTT services life.
-EPT precision: the EPT is created of large-top quality alloy steel forging, carbonitriding and hardening remedy, grinding process to make certain high precision and stable operating.
-EPT interchangeability: highly modular, serial layout, sturdy versaEPTTty and interchangeability.
EPTnical parameters
| Ratio | 5.36-197.37 |
| Input EPTT | .twelve-200KW |
| Output torque | ten-62800N.m |
| Output pace | seven-415rpm |
| Mounting variety | Foot mounted, foot mounted with strong shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined gap, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Approach | Flange enter(AM), shaft input(Advertisement), inline AC motor input, or AQA servo motor |
| Brake Release | EPT-handbook release(lock in the brake launch situation), EPT-handbook launch(autom-atic braking place) |
| Thermistor | TF(Thermistor security PTC thermisto) TH(Thermistor protection Bimetal swotch) |
ABOUT STAREPTT Drive
ZheJiang EPT EPTT,Ltd(EPT) have a robust complex pressure with over 350 workers at existing, incXiHu (West EPT) Dis.Hu (West EPT) Dis. in excess of thirty engineering technicians, thirty quality inspectors, covering an location of 80000 square meters and sorts of EPTd processing EPTTs and testing equipments. We have a good foundation for the industry application deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment and services of higher-stop velocity EPTTs amp variators possessing to the provincial engineering EPT analysis cEPTTr,the lab of EPT velocity EPTTs, and the base of contemporary R ampD.
Our products are commonly used in ceramic industry, EPT business, woodworking EPTTry , substantial voltage swap, food amp EPTTrage, EPTT amp printing, Storage amp EPT, hoisting amp transportation faXiHu (West EPT) Dis.Hu (West EPT) Dis.ties #8230etc , and EPT technically offer the expert item amp provider for the medium and higher-finish clients, and our EPTTes are ideal-offering in domestic, and even in abroad , this kind of as in Europe, North America, South The united states, Center EPT, South Asia, SouthEPT Asia, Africa #8230etc.
In the EPT , EPT will keep the creed of quotserving consumer, diligence amp simplicity, self-criticism, innovation, honesty, teamwork quot, and the principle of quotquality EPTs worth quot to target on the customers’ needs and give them the competitive EPTT resolution and EPT benefit for them continuously, and make a large-conclude equipment production market and EPT a chosen manufacturer of changing EPTT merchandise and upgrading constantly for the end customers.
Staff
Top quality Handle
EPTT:Insist on EPTTrovement,Strive for Excellence With the deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment of gear production indurstry,consumer never satirsfy with the recent high quality of our goods,on the contrary,wEPT the value of top quality.
EPTT policy:to boost the overall level in the field of EPTT EPTT
EPTT View:Ongoing EPTTrovement , pursuit of excellence
EPTT Philosophy:EPTT EPTs worth
3. Incoming EPTT EPTT
To build the AQL acceptable degree of incoming substance management, to offer the materials for the EPTT inspection, sampling, immunity. On the acceptance of qualified merchandise to warehousing, substXiHu (West EPT) Dis.Hu (West EPT) Dis.rd items to take return, check out, rework, rework inspection responsible for tracking undesirable, to monitor the supplier to get corrective actions to prevent recurrence.
4. Process EPTT EPTT
The manufacturing website of the first evaluation, inspection and last inspection, sampling according to the needs of some projects, judging the quality alter trend identified irregular phenomenon of production, and supervise the creation department to improve, get rid of the abnormal phenomenon or point out
five. FQC(Closing QC)
After the producing department will complete the merchandise, stand in the customer’s placement on the completed product high quality verification, in orEPTTto make sure the quality of buyer anticipations and requirements.
6. OQC(Outgoing QC)
After the item sample inspection to deterEPT the certified, allowing storage, but when the finished solution from the warehouse ahead of the formal delivery of the goods, there is a check, this is called the cargo inspection.Check articles:In the warehouse storage and transfer status to verify, while confirming the shipping of the merchandise is a solution inspection to deterEPT the experienced goods.
EPTT
Delivery
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If you are fascinated in any of our items or would like to go over a prospective purchase, you should truly feel totally free to get in touch with us. EPG will often adhere to it enterprise spirit of getting practical, progressive, efficient and outstanding to make the prime global transmission generate. Our merchandise are applied in a lot of fields. EPTTsale EC360 Journey Gadget EPTg Ring EPT Pinion Shaft Middle Provider for VOLVO EPT Excavators Parts
We will send out with wooden case by specific, air, sea or land as your request.
EPT Phrase: EXW, FOB, CFR, CIF
PAYMENT Conditions: T/T, Western EPT, Alipay, Paypal
PORT: HangEPT Port/ Negotiation
| Related EPT Areas of VOLVO EC360 EPTg/Journey EPTT | |||||
| SA8230-27000 | VOE14619955 | VOE14657112 | VOE14566428 | VOE14522996 | SA7117-45060 |
| SA8230-22560 | VOE14596604 | VOE14613504 | VOE14566429 | SA7117-38230 | SA7117-00540 |
| SA8230-22480 | VOE14596608 | VOE14657104 | VOE14566430 | VOE14522998 | SA1036-00320 |
| SA8230-22490 | VOE14596607 | VOE14657106 | SA9325-06012 | VOE14528319 | SA1036-00050 |
| VOE14596610 | SA8230-57180 | SA8230-22830 | VOE14566427 | SA7117-38271 | VOE947695 |
| SA8230-00780 | VOE14547261 | VOE14512787 | VOE14569232 | SA7117-38520 | SA1036-00330 |
| VOE14596609 | VOE14596605 | VOE14601604 | VOE14566417 | SA7117-38301 | SA1036-00390 |
| SA8230-22500 | SA1036-00720 | VOE8289534 | VOE14566431 | VOE14522997 | SA1036-00400 |
| SA8230-0571 | VOE14596615 | VOE14657102 | VOE914467 | SA9016-21620 | SA1036-0571 |
| VOE1464571 | VOE14596620 | VOE14657108 | VOE14566432 | SA1036-5710 | SA1036-00420 |
| SA8230-22660 | VOE14596613 | VOE14596622 | VOE992961 | SA7117-38210 | SA1036-00430 |
| SA8230-22790 | VOE14596621 | VOE14596633 | SA9213-20000 | SA7117-34320 | SA1036-00440 |
| SA9324-21317 | VOE14596630 | VOE14566401 | SA9415-11042 | SA7117-38320 | SA7117-0571 |
| SA8230-22750 | VOE14512785 | VOE14566402 | VOE990557 | SA7117-38330 | VOE978932 |
| SA8230-22840 | VOE14596629 | VOE14566409 | VOE950677 | SA7117-38340 | SA1036-5710 |
| VOE14557145 | SA9415-43052 | SA7117-38230 | VOE14667679 | SA7117-38350 | SA1036-00260 |
| SA9415-43012 | VOE993162 | VOE14566404 | SA1146-06870 | SA7117-38360 | VOE14517932 |
| SA8230-22760 | VOE14619956 | VOE14566403 | VOE14526459 | SA7117-38380 | SA1036-00450 |
| SA8230-23360 | SA8230-22780 | VOE14566410 | SA9571-10803 | SA9325-06012 | SA1036-00460 |
| SA8230-00620 | VOE14596617 | VOE14566415 | VOE8277279 | VOE14551152 | SA9016-21007 |
| SA8230-22850 | VOE14596618 | VOE14566413 | VOE14516451 | VOE14515055 | SA9571-11006 |
| VOE14596616 | SA9325-10016 | VOE14566414 | SA7117-38240 | SA7117-38180 | SA9415-11042 |
| SA8230-22880 | VOE14596619 | SA9325-06012 | SA7117-38251 | SA7117-38400 | SA7117-0571 |
| SA8230-22830 | SA9415-43012 | SA8230-21571 | VOE14516450 | SA7117-38410 | SA7117-00560 |
| SA8230-22980 | VOE14512785 | VOE14566412 | VOE14551153 | VOE14556490 | SA1036-05710 |
| SA8230-22570 | VOE14526217 | VOE984088 | VOE14556491 | SA7117-38420 | SA1036-05710 |
| SA9415-43042 | VOE14630401 | VOE14566416 | VOE14516449 | VOE14556489 | SA1036-00180 |
| SA8230-22860 | VOE14657105 | VOE14566418 | SA7117-38450 | SA9541-57140 | SA1036-5710 |
| SA8048-0571 | VOE14657195 | VOE14566423 | SA7117-38440 | SA9325-06012 | SA9325-08016 |
| VOE14596614 | VOE14657196 | VOE14566421 | SA7117-38431 | VOE14513559 | SA7117-00520 |
| SA9325-10016 | VOE14657197 | VOE14566422 | VOE14522993 | VOE14601855 | SA7117-00550 |
| VOE914167 | VOE14657199 | SA9325-06012 | VOE967631 | VOE983252 | SA1036-0571 |
| SA9411-92830 | VOE14596611 | VOE14566420 | SA9415-43042 | SA9415-11052 | SA1036-5710 |
| VOE14529015 | VOE1464571 | VOE14566433 | VOE14546062 | SA7117-38460 | SA1036-00300 |
| SA9411-92830 | VOE14633289 | VOE14566424 | SA9571-10803 | SA7117-38470 | SA1036-5710 |
| SA8230-22770 | VOE914167 | VOE14566425 | SA9511-12571 | VOE14526459 | SA1036-00160 |
| SA8230-22820 | VOE14631114 | SA9011-22571 | SA9541-57138 | VOE983524 | SA1036-00190 |
| SA8230-22670 | VOE14657107 | VOE14579901 | SA7117-38371 | SA9325-06012 | SA1036-00180 |
| VOE14657198 | VOE14596632 | VOE14521858 | SA8230-21571 | VOE14515056 | SA1036-00170 |
| SA7117-38060 | VOE14551150 | VOE14522896 | SA7117-38311 | VOE914467 | SA9325-06012 |
| VOE14521859 | SA7117-38221 | VOE14522897 | VOE14551156 | VOE955922 | SA7117-0571 |
| VOE14517931 | SA7117-38190 | SA1036-05710 | SA7117-38050 | SA1036-00300 | SA1036-00080 |
| SA9016-10806 | SA7117-38160 | SA9011-11206 | SA1036-00060 | SA7117-38150 | SA1036-5710 |
| SA7117-38120 | SA9415-43042 | VOE990557 | SA1036-00110 | SA9511-12018 | SA9325-06012 |
| SA7117-38140 | SA7117-38170 | SA9541-57150 | SA1036-00120 | SA1036-00140 | SA1036-05710 |
| VOE914472 | SA1036-00090 | SA1036-00130 | |||
Q: How can I get the quotation?
A: Remember to send us information for quote: drawing, substance, bodyweight, amount and request,w can acknowledge PDF, ISGS, DWG, STEPT file format.
If you never have drawing, remember to send out the sample to us,we can quotation primarily based on your sample also.
| Design of VOLVO | |||
| EC160D L Volvo | EC230 Akerman | EC290C L Volvo | EC390 Volvo |
| EC160D NL Volvo | EC230B Akerman | EC290C LD Volvo | EC420 Akerman |
| EC160E L Volvo | EC230B Volvo | EC290C LR Volvo | EC450 Volvo |
| EC160E NL Volvo | EC235C LD Volvo | EC290C NL Volvo | EC450 Akerman |
| EC170D Volvo | EC235C NL Volvo | EC300 Akerman | EC460 Volvo |
| EC170D L Volvo | EC235D NL Volvo | EC300D L Volvo | EC460LC Volvo |
Q: What’s your MOQ?
A: In EPTT 100pcs,but can accept reduced quantity in some EPTT circumstances.
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We also can design and make non-normal merchandise to meet up with customers’ special specifications. we provide chromed bar and tubes for hydualic and pheumatic cylinders. Ever-Power Team CO., LTD. IS Specialist IN Creating ALL Kinds OF MECHANICAL TRANSMISSION AND HYDRAULIC TRANSMISSION LIKE: PLANETARY GEARBOXES, WORM REDUCERS, IN-LINE HELICAL Equipment Speed REDUCERS, PARALLEL SHAFT HELICAL Gear REDUCERS, HELICAL BEVEL REDUCERS, HELICAL WORM Gear REDUCERS, AGRICULTURAL GEARBOXES, TRACTOR GEARBOXES, Auto GEARBOXES, PTO Push SHAFTS, Particular REDUCER & Associated Gear Components AND OTHER Associated Products, SPROCKETS, HYDRAULIC Technique, VACCUM PUMPS, FLUID COUPLING, Equipment RACKS, CHAINS, TIMING PULLEYS, UDL Speed VARIATORS, V PULLEYS, HYDRAULIC CYLINDER, Equipment PUMPS, SCREW AIR COMPRESSORS, SHAFT COLLARS Low BACKLASH WORM REDUCERS AND SO ON.
Name:Free forging Sae4130 sae4140 steel output shaft for EPTT
The large forging: forged ring, shaft, roller, flange, or EPTT is commonly employed for different EPTT,For instance: EPTTlurgy, mining, EPTT station and
so on.
The manufacturing tools is 185MN or 100MN EPTT press, the forging ratio gt4.5,the specialized issue is in accordance with the stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd of ASTM, EN, DIN, AEPTE or GB and so on.
The item can be presented as for each your drawing or specified specifications.
Smelting Approach: EF EPTT VD VC
The method as adhere to : Ingot #8594heat #8594 forging #8594 Warmth remedy (Normalizing tempering) #8594Inspection #8594rough machining #8594UT #85942th Heat treatment method
#8594finishing machining #8594Inspection
Purposes: The heavy forging: cast ring, shaft, roller, flange, or EPTT is broadly utilised for different EPTT For case in point: EPTTlurgy, mining, EPTT station and so on.
| Merchandise | Approach | FaXiHu (West Lake) Dis.Hu (West Lake) Dis.ty | Inspection objects | StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd |
| 01 | Metal material inspection |
Chemical composition (EF EPTT VD) |
EPTT stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd | |
| surface area | Ingot inspection specification |
|||
| Ingot type and fat | EPTT stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd | |||
| 02 | EPTT store |
Division place | warehouse management | |
| one | Heat | Warmth furnace | Temperature/Time | Heating approach specification Forging creation process |
| two #8595 |
Forging | Push | Reduction ratio,forging temperature,deformation, Surface area and dimensions |
Forging process card Forging treatment |
| 3 #8595 |
Warmth remedy | warmth remedy furnace |
warmth treatment method charts | 1st heat-remedy card Forging treatment |
| 4 #8595 |
Rough inspection |
Dimensions, apperance, Mark |
Inspection specification Forging treatment |
|
| 5 #8595 |
Rough UT | UT equipment | Solitary defect, concentrated Problems bottom wave attenuation |
UT stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd or customer’s specialized demands |
| six #8595 |
Saw cutting | Saw EPTT | Dimension | IQC and forging |
| seven #8595 |
tough turning | turning-lathe | Dimension,appearance | Tough machining drawing |
| 8 #8595 |
UT | UT tools | Single defect, concentrated defects base wave attenuation |
UT stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd or customer’s specialized specifications |
| nine #8595 |
Q T heat treatment method |
warmth treatment method furnace |
heat therapy charts | Heating method specification |
| ten #8595 |
Sampling or machining | machining tool | rough machining drawing sampling drawing |
sample machining drawing |
| 11 #8595 |
mechanical house check |
tensile screening EPTT/ influence testing EPTT |
ambient temperature,humidity, Check temp.Sample dimension, test approach |
StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd complex specification |
| twelve #8595 |
complete machining |
machining instrument |
Dimension,appearance | finish machining drawing |
| thirteen #8595 |
UT | UT products | Solitary defect, concentrated Defects bottom wave attenuation |
UT stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd or customer’s technical demands |
| 14 #8595 |
MT | MT products | EPTTic particle sign |
Take a look at stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd or EPTT specifications |
| 15 #8595 |
Mark | Steel seal | marking material | Solution stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd EPTT specifications Forging procedure |
| sixteen #8595 |
Closing inspection |
Look, dimension, mark acceptance inspection |
Item inspection specification Product stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd P.O. |
|
| seventeen | Safety/ deal |
Blasting Blasting products |
physical appearance coating thickness |
Merchandise stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd EPTT specifications |
