Tag Archives: reducer shaft

China Standard Desboer Nb142 Series CZPT Industrial Transmission Low Backlash Helical Gear Ratio: 3-100 Smooth and Keyed Shaft Speed Reducer and Gearbox gearbox design

Product Description

Product Description

NB142 series adopts the design of integrating its sun gear and input shaft, the design of integrating its output structure. Using high- strength bearing, the product itself is characterized by high load, high precision, and low noise, focusing on the use of automation equipment, various types of packaging, printing, lithium-ion, LCD screens, robots, palletizers, woodworking, doors and windows and other industry sectors.          

 

Product Name: High Precision Planetary Gearbox
Product Series: NB142 Series
Product features: high precision, high load, low noise.
Product Description:
Integrated design concept with high strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimises power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

 

Our Advantages

High precision
High load
Low noise
 

Detailed Photos

Product Parameters

Segment number Single segment
Ratio i 3 4 5 6 7 8 9 10
Rated output torque Nm 320 510 610 570 520 470 420 420
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 3000
Max input speed Rpm 6000
Ultraprecise backlash arcmin ≤1
Precision backlash arcmin ≤3
Standard backlash arcmin ≤5
Torsional rigidity Nm/arcmin 50
Max.bending moment Nm 9400
Max.axial force N 4700
Service life hr 20000(10000 under continuous operation)
Efficiency % ≥97%
Weight kg 14.5
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤65
Rotary inertia Kg·cm² 9.21 7.54 7.42 7.25 7.14 7.07 7.04 7.03

 

Applicable Industries

 

                      Packaging   Machinery                                           Mechanical  Hand                                                    Textile  Machinery

                  Non  Standard  automation                                              Machine  Tool                                                    Printing    Equipment  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: All Direction
Layout: Planetary Gearbox
Gear Shape: Helical Gear
Step: Single-Step
Customization:
Available

|

Customized Request

planetary gearbox

Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles

Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:

Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.

Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.

Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.

Compact Design: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.

Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.

CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.

Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.

Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.

Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.

Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.

In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.

planetary gearbox

Maintenance Practices to Extend the Lifespan of Planetary Gearboxes

Proper maintenance is essential for ensuring the longevity and optimal performance of planetary gearboxes. Here are specific maintenance practices that can help extend the lifespan of planetary gearboxes:

1. Regular Inspections: Implement a schedule for routine visual inspections of the gearbox. Look for signs of wear, damage, oil leaks, and any abnormal conditions. Early detection of issues can prevent more significant problems.

2. Lubrication: Adequate lubrication is crucial for reducing friction and wear between gearbox components. Follow the manufacturer’s recommendations for lubricant type, viscosity, and change intervals. Ensure that the gearbox is properly lubricated to prevent premature wear.

3. Proper Installation: Ensure the gearbox is installed correctly, following the manufacturer’s guidelines and specifications. Proper alignment, torque settings, and clearances are critical to prevent misalignment-related wear and other issues.

4. Load Monitoring: Avoid overloading the gearbox beyond its designed capacity. Excessive loads can accelerate wear and reduce the gearbox’s lifespan. Regularly monitor the load conditions and ensure they are within the gearbox’s rated capacity.

5. Temperature Control: Maintain the operating temperature within the recommended range. Excessive heat can lead to accelerated wear and lubricant breakdown. Adequate ventilation and cooling measures may be necessary in high-temperature environments.

6. Seal and Gasket Inspection: Regularly check seals and gaskets for signs of leakage. Damaged seals can lead to lubricant loss and contamination, which can cause premature wear and gear damage.

7. Vibration Analysis: Use vibration analysis techniques to detect early signs of misalignment, imbalance, or other mechanical issues. Monitoring vibration levels can help identify problems before they lead to serious damage.

8. Preventive Maintenance: Establish a preventive maintenance program based on the gearbox’s operational conditions and usage. Perform scheduled maintenance tasks such as gear inspections, lubricant changes, and component replacements as needed.

9. Training and Documentation: Ensure that maintenance personnel are trained in proper gearbox maintenance procedures. Keep comprehensive records of maintenance activities, inspections, and repairs to track the gearbox’s condition and history.

10. Consult Manufacturer Guidelines: Always refer to the manufacturer’s maintenance and servicing guidelines specific to the gearbox model and application. Following these guidelines will help maintain warranty coverage and ensure best practices are followed.

By adhering to these maintenance practices, you can significantly extend the lifespan of your planetary gearbox, minimize downtime, and ensure reliable performance for your industrial machinery or application.

planetary gearbox

Common Applications and Industries of Planetary Gearboxes

Planetary gearboxes are widely utilized across various industries and applications due to their unique design and performance characteristics. Some common applications and industries where planetary gearboxes are commonly used include:

  • Automotive Industry: Planetary gearboxes are found in automatic transmissions, hybrid vehicle systems, and powertrains. They provide efficient torque conversion and variable gear ratios.
  • Robotics: Planetary gearboxes are used in robotic joints and manipulators, providing compact and high-torque solutions for precise movement.
  • Industrial Machinery: They are employed in conveyors, cranes, pumps, mixers, and various heavy-duty machinery where high torque and compact design are essential.
  • Aerospace: Aerospace applications include aircraft actuation systems, landing gear mechanisms, and satellite deployment mechanisms.
  • Material Handling: Planetary gearboxes are used in equipment like forklifts and pallet jacks to provide controlled movement and high lifting capabilities.
  • Renewable Energy: Wind turbines use planetary gearboxes to convert low-speed, high-torque rotational motion of the blades into higher-speed rotational motion for power generation.
  • Medical Devices: Planetary gearboxes find applications in medical imaging equipment, prosthetics, and surgical robots for precise and controlled motion.
  • Mining and Construction: Planetary gearboxes are used in heavy equipment like excavators, loaders, and bulldozers to handle heavy loads and provide controlled movement.
  • Marine Industry: They are employed in marine propulsion systems, winches, and steering mechanisms, benefiting from their compact design and high torque capabilities.

The versatility of planetary gearboxes makes them suitable for applications that require compact size, high torque density, and efficient power transmission. Their ability to handle varying torque loads, offer high gear ratios, and maintain consistent performance has led to their widespread adoption across numerous industries.

China Standard Desboer Nb142 Series CZPT Industrial Transmission Low Backlash Helical Gear Ratio: 3-100 Smooth and Keyed Shaft Speed Reducer and Gearbox   gearbox design		China Standard Desboer Nb142 Series CZPT Industrial Transmission Low Backlash Helical Gear Ratio: 3-100 Smooth and Keyed Shaft Speed Reducer and Gearbox   gearbox design
editor by CX 2024-03-28

China Custom Desboer Nb090 Series CZPT Industrial Low Backlash Helical Gear Ratio: 3-100 Smooth and Keyed Shaft Speed Reducer Gearbox comer gearbox

Product Description

Product Description

NB090 series adopts the design of integrating its sun gear and input shaft, the design of integrating its output structure. Using high- strength bearing, the product itself is characterized by high load, high precision, and low noise, focusing on the use of automation equipment, various types of packaging, printing, lithium-ion, LCD screens, robots, palletizers, woodworking, doors and windows and other industry sectors.          
Product Name: High Precision Planetary Reducer
Product Series: NB090 Series
Product features: high precision, high load, low noise.
Product Description:
Integrated design concept with high strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimises power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

 

Our Advantages

High precision
High load
Low noise

Detailed Photos

 

Product Parameters

Segment number Single segment
Ratio i 3 4 5 6 7 8 9 10
 
Rated output torque Nm 120 130 150 140 133 110 95 95
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 4000
Max input speed Rpm 8000
Ultraprecise backlash arcmin ≤1
Precision backlash arcmin ≤5
Standard backlash arcmin ≤7
Torsional rigidity Nm/arcmin 14
Max.bending moment Nm 3250
Max.axial force N 1625
Service life hr 20000(10000 under continuous operation)
Efficiency % ≥94%
Weight kg 3.7
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤60
Rotary inertia Kg·cm² 0.61 0.48 0.47 0.45 0.44

Applicable Industries

 

                      Packaging   Machinery                                           Mechanical  Hand                                                    Textile  Machinery

                  Non  Standard  automation                                              Machine  Tool                                                    Printing    Equipment  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Plantery Gearbox
Layout: All Directions
Gear Shape: Helical Gear
Step: Single-Step
Customization:
Available

|

Customized Request

planetary gearbox

Impact of Gear Tooth Design and Profile on the Efficiency of Planetary Gearboxes

The design and profile of gear teeth have a significant impact on the efficiency of planetary gearboxes:

  • Tooth Profile: The tooth profile, such as involute, cycloid, or modified profiles, affects the contact pattern and load distribution between gear teeth. An optimized profile minimizes stress concentration and ensures smooth meshing, contributing to higher efficiency.
  • Tooth Shape: The shape of gear teeth influences the amount of sliding and rolling motion during meshing. Gear teeth designed for more rolling and less sliding motion reduce friction and wear, enhancing overall efficiency.
  • Pressure Angle: The pressure angle at which gear teeth engage affects the force distribution and efficiency. Larger pressure angles can lead to higher efficiency due to improved load sharing, but they may require more space.
  • Tooth Thickness and Width: Optimized tooth thickness and width contribute to distributing the load more evenly across the gear face. Proper sizing reduces stress and increases efficiency.
  • Backlash: Backlash, the gap between meshing gear teeth, impacts efficiency by causing vibrations and energy losses. Properly controlled backlash minimizes these effects and improves efficiency.
  • Tooth Surface Finish: Smoother tooth surfaces reduce friction and wear. Proper surface finish, achieved through grinding or honing, enhances efficiency by reducing energy losses due to friction.
  • Material Selection: The choice of gear material influences wear, heat generation, and overall efficiency. Materials with good wear resistance and low friction coefficients contribute to higher efficiency.
  • Profile Modification: Profile modifications, such as tip and root relief, optimize tooth contact and reduce interference. These modifications minimize friction and increase efficiency.

In summary, the design and profile of gear teeth play a crucial role in determining the efficiency of planetary gearboxes. Optimal tooth profiles, shapes, pressure angles, thicknesses, widths, surface finishes, and material selections all contribute to reducing friction, wear, and energy losses, resulting in improved overall efficiency.

planetary gearbox

Maintenance Practices to Extend the Lifespan of Planetary Gearboxes

Proper maintenance is essential for ensuring the longevity and optimal performance of planetary gearboxes. Here are specific maintenance practices that can help extend the lifespan of planetary gearboxes:

1. Regular Inspections: Implement a schedule for routine visual inspections of the gearbox. Look for signs of wear, damage, oil leaks, and any abnormal conditions. Early detection of issues can prevent more significant problems.

2. Lubrication: Adequate lubrication is crucial for reducing friction and wear between gearbox components. Follow the manufacturer’s recommendations for lubricant type, viscosity, and change intervals. Ensure that the gearbox is properly lubricated to prevent premature wear.

3. Proper Installation: Ensure the gearbox is installed correctly, following the manufacturer’s guidelines and specifications. Proper alignment, torque settings, and clearances are critical to prevent misalignment-related wear and other issues.

4. Load Monitoring: Avoid overloading the gearbox beyond its designed capacity. Excessive loads can accelerate wear and reduce the gearbox’s lifespan. Regularly monitor the load conditions and ensure they are within the gearbox’s rated capacity.

5. Temperature Control: Maintain the operating temperature within the recommended range. Excessive heat can lead to accelerated wear and lubricant breakdown. Adequate ventilation and cooling measures may be necessary in high-temperature environments.

6. Seal and Gasket Inspection: Regularly check seals and gaskets for signs of leakage. Damaged seals can lead to lubricant loss and contamination, which can cause premature wear and gear damage.

7. Vibration Analysis: Use vibration analysis techniques to detect early signs of misalignment, imbalance, or other mechanical issues. Monitoring vibration levels can help identify problems before they lead to serious damage.

8. Preventive Maintenance: Establish a preventive maintenance program based on the gearbox’s operational conditions and usage. Perform scheduled maintenance tasks such as gear inspections, lubricant changes, and component replacements as needed.

9. Training and Documentation: Ensure that maintenance personnel are trained in proper gearbox maintenance procedures. Keep comprehensive records of maintenance activities, inspections, and repairs to track the gearbox’s condition and history.

10. Consult Manufacturer Guidelines: Always refer to the manufacturer’s maintenance and servicing guidelines specific to the gearbox model and application. Following these guidelines will help maintain warranty coverage and ensure best practices are followed.

By adhering to these maintenance practices, you can significantly extend the lifespan of your planetary gearbox, minimize downtime, and ensure reliable performance for your industrial machinery or application.

planetary gearbox

Role of Sun, Planet, and Ring Gears in Planetary Gearboxes

The arrangement of sun, planet, and ring gears is a fundamental aspect of planetary gearboxes and significantly contributes to their performance. Each gear type plays a specific role in the gearbox’s operation:

  • Sun Gear: The sun gear is located at the center and is driven by the input power source. It transmits torque to the planet gears, causing them to orbit around it. The sun gear’s size and rotation speed affect the overall gear ratio of the system.
  • Planet Gears: Planet gears are smaller gears that surround the sun gear. They are held in place by the planet carrier and mesh with both the sun gear and the internal teeth of the ring gear. As the sun gear rotates, the planet gears revolve around it, engaging with both the sun and ring gears simultaneously. This arrangement multiplies torque and changes the direction of rotation.
  • Ring Gear (Annulus Gear): The ring gear is the outermost gear with internal teeth that mesh with the planet gears’ external teeth. It remains stationary or acts as the output shaft. The interaction between the planet gears and the ring gear causes the planet gears to rotate on their own axes as they orbit the sun gear.

The arrangement of these gears allows for various gear reduction ratios and torque multiplication effects, making planetary gearboxes versatile and efficient for a wide range of applications. The combination of multiple gear engagements and interactions distributes the load across multiple gear teeth, resulting in higher torque capacity, smoother operation, and lower stress on individual gear teeth.

Planetary gearboxes offer advantages such as compact size, high torque density, and the ability to achieve multiple gear reduction stages within a single unit. The arrangement of the sun, planet, and ring gears is essential for achieving these benefits while maintaining efficiency and reliability in various mechanical systems.

China Custom Desboer Nb090 Series CZPT Industrial Low Backlash Helical Gear Ratio: 3-100 Smooth and Keyed Shaft Speed Reducer Gearbox   comer gearbox	China Custom Desboer Nb090 Series CZPT Industrial Low Backlash Helical Gear Ratio: 3-100 Smooth and Keyed Shaft Speed Reducer Gearbox   comer gearbox
editor by CX 2024-03-27

China best Flange Output Reducer Large Diameter Hollow Shaft Rotary Actuators Gearbox Dg-130 with Great quality

Product Description

Product Description

 

Rotary speed reducer/slewing drive

Main fetures:

1.large speed ratio range

2.small volume,low weight ,saving space for mounting.

3.high efficiency,high mechanical strength and high quality aluminum alloy housing

4.long life service,large output torque,low noise and little vibration

5.low temperature rise,omnibearing installation ,easy to connect with other machinery.

6.high carry ability,elegant apperance.

7.CE standard,input power can be 0.06KW-15KW

8.stable transmission
 

Product Parameters

­
 

Detailed Photos

 

More Models

 

Packaging & Shipping

 

Company Profile

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Layout: Coaxial
Gear Shape: Bevel / Miter
Type: Planetary Gear Reducer
Material: Aluminium Alloy+Steel
Customization:
Available

|

Customized Request

planetary gearbox

Concept of Coaxial and Parallel Shaft Arrangements in Planetary Gearboxes

In planetary gearboxes, the arrangement of shafts plays a crucial role in determining the gearbox’s overall structure and functionality. The two common shaft arrangements are coaxial and parallel configurations:

Coaxial Shaft Arrangement: In a coaxial arrangement, the input shaft and output shaft are positioned along the same axis, resulting in a compact and streamlined design. The planetary gears and other components are aligned concentrically around the central axis, allowing for efficient power transmission and reduced space requirements. Coaxial planetary gearboxes are commonly used in applications where space is limited, and a compact form factor is essential. They are often employed in robotics, automotive systems, and aerospace mechanisms.

Parallel Shaft Arrangement: In a parallel arrangement, the input and output shafts are positioned parallel to each other but on different axes. The planetary gears are aligned in a way that allows the power to be transmitted from the input shaft to the output shaft via a combination of meshing gears. This arrangement allows for a larger gear diameter and higher torque transmission capabilities. Parallel planetary gearboxes are often used in applications requiring high torque and heavy-duty performance, such as industrial machinery, construction equipment, and material handling systems.

The choice between coaxial and parallel shaft arrangements depends on the specific requirements of the application. Coaxial configurations are favored for compactness and efficient power transmission, while parallel configurations excel in handling higher torque and heavy loads. Both arrangements offer distinct advantages and are chosen based on factors like available space, torque demands, load characteristics, and overall system design.

planetary gearbox

Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment

Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:

High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.

Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.

Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.

Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.

Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.

Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.

Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.

planetary gearbox

Impact of Gear Ratio on Output Speed and Torque in Planetary Gearboxes

The gear ratio of a planetary gearbox has a significant effect on both the output speed and torque of the system. The gear ratio is defined as the ratio of the number of teeth on the driven gear (output) to the number of teeth on the driving gear (input).

1. Output Speed: The gear ratio determines the relationship between the input and output speeds of the gearbox. A higher gear ratio (more teeth on the output gear) results in a lower output speed compared to the input speed. Conversely, a lower gear ratio (fewer teeth on the output gear) leads to a higher output speed relative to the input speed.

2. Output Torque: The gear ratio also affects the output torque of the gearbox. An increase in gear ratio amplifies the torque delivered at the output, making it higher than the input torque. Conversely, a decrease in gear ratio reduces the output torque relative to the input torque.

The relationship between gear ratio, output speed, and output torque is inversely proportional. This means that as the gear ratio increases and output speed decreases, the output torque proportionally increases. Conversely, as the gear ratio decreases and output speed increases, the output torque proportionally decreases.

It’s important to note that the gear ratio selection in a planetary gearbox involves trade-offs between output speed and torque. Engineers choose a gear ratio that aligns with the specific application’s requirements, considering factors such as desired speed, torque, and efficiency.

China best Flange Output Reducer Large Diameter Hollow Shaft Rotary Actuators Gearbox Dg-130   with Great quality China best Flange Output Reducer Large Diameter Hollow Shaft Rotary Actuators Gearbox Dg-130   with Great quality
editor by CX 2023-10-20

China Professional Planetary Gear Reducer Right Angle Hollow Shaft Vertical Mill Gear Box Gearbox planetary gearbox backlash

Product Description

PROFESSIONAL MANUFACTURE
— SINCE 1995

Hydraulic Motor Planetary Gear Reducer right angle hollow shaft vertical mill gear box gearbox

Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light

industry,environmental protection, paper making, printing, lifting transport, food industry and so on.

Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.

Product Description

 

Adopts modular design, which can be changed and combined according to customer requirements;

Adopts involute planetary gear transmission, uses internal and external meshing and power splitting;

The gears are all treated by carburizing and quenching to obtain a high-hard wear-resistant surface.

After heat treatment, the gears are all ground, which reduces noise and improves the efficiency and service life of the whole machine.

Light weight, small volume, large transmission ratio range, high efficiency, stable operation, low noise and strong adaptability.

Product Parameters

 

Size

Type

Transmission Ratio

Type

Transmission Ratio

 

 

9/10/11/12/13/14/
15/16/17/18/19/20
/21/22/23/24/25/26
/27/28/29/30/31/
32/33/34

P2NA/P2NB/
P2NC/P2ND

25/28/31.5/40

P3NA/P3NB/P3NC/P3ND

140/160/180/
200/225/250/280

N=Coaxial

S=Helical gear

L=Bevel gear

K=Bevel-helical A=Hollow shaft with shrink disc

B=Solid shaft with parallel key

C=Hollow shaft with involute splines

D=Solid shaft with involute splines

P2SA/P2SB/
P2SC/P2SD

45/50/56/63
/71/80/90/100/
112/125

P3SA/P3SB/P3SC/P3SD

280/315/355/400
/450/500/560/630/
710/800/900

P2LA/P2LB/
P2LC/P2LD

31.5/40/45/50
/56/63/71/80
/90/100

P3KA/P3KB/P3KC/P3KD

560-4000

P2KA/P2KB/
P2KC/P2KD

112/125/140/160/
180/200/
225/250/320/360/
400/450/500/560

 

Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. 

Detailed Photos

Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.

In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.

 

Packaging & Shipping

 

Application

 

Driven machines
Waste water treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps Dredgers Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
Chemical industry Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal working mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CZPT mills
Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters Reciprocating compressors
Cranes Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
Cane sugar production Cane knives, cane mills Beet sugar production Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
Paper machines Pulper drives Cableways Material ropeways, continuous ropeway
Cement industry Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    

Company Profile

 

Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CZPT South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CZPT to speaking with you to future discuss how we can be of service to you.

FAQ

1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).

2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.

3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher

4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.

5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Machinery, Manufacturing Plant
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

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Order Sample

Planetary Gear Reducer vertical mill gear box gear
Customization:
Available

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planetarygearbox

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China Professional Planetary Gear Reducer Right Angle Hollow Shaft Vertical Mill Gear Box Gearbox   planetary gearbox backlashChina Professional Planetary Gear Reducer Right Angle Hollow Shaft Vertical Mill Gear Box Gearbox   planetary gearbox backlash
editor by CX 2023-05-31

China Aluminum Gearbox Cast Iron Housing Transmission Drive Motor Shaft Nmrv Smr Series Reduction Helical Cycloidal Cyclo Planetary Worm Gearboxes Speed Gear Reducer with Hot selling

Product Description

 Features
one.Wide transmission rate, strong output torque
two.Compact mechanical structure, light weight, small volume&Good heat-dissipating
three.Smooth operation with lower noise or vibration
four.Easy mounting, free linking, high efficiency
5. Perfect  SUBSTITUDE FOR  MOTOVARIO AND CZPT PRODUCTS 

Programs
Wide range of application,including light industry of food &beverage, Cement,
bundle,construction material,chemicals and etc.

Complex information:

Model RV 130 a hundred and fifty
Single device versions NMRV – fitted for motor flanged coupling,
NRV – with input shaft,
NMRV-E motor flanged coupling with worm extension shaft,
NRV-E with double extension worm shaft,
 Power .06—-15KW 
 Single device reduction ratio  1:5 7.5 eighty a hundred
 Output torque  2.6—1195N.M
 Worm shaft substance  20CrMnTi with carburizing and quenching.The hardness of surface is 56-62HRC with carbonized layer .5-.8mm
 Worm wheel material   worm mandrel is HT250,and worm ring equipment,ZQSn10-1,hardness is 60HRC

After-sale provider:
One yr guarantee,matter to appropriate operation and installationfree complex assist all the time.

US $25
/ Piece
|
1 Piece

(Min. Order)

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Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

###

Application: Motor
Hardness: Hardened
Type: Worm and Wormwheel

###

Samples:
US$ 30/Piece
1 Piece(Min.Order)

|

Order Sample

###

Customization:

###

Model RV025 030 040 050 063 075 090 110 130 150
Single unit versions NMRV – fitted for motor flanged coupling,
NRV – with input shaft,
NMRV-E motor flanged coupling with worm extension shaft,
NRV-E with double extension worm shaft,
 Power 0.06—-15KW 
 Single unit reduction ratio  1:5 7.5 10 15 20 25 30 40 50 60 80 100
 Output torque  2.6—1195N.M
 Worm shaft material  20CrMnTi with carburizing and quenching.The hardness of surface is 56-62HRC with carbonized layer 0.5-0.8mm
 Worm wheel material   worm mandrel is HT250,and worm ring gear,ZQSn10-1,hardness is 60HRC
US $25
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

###

Application: Motor
Hardness: Hardened
Type: Worm and Wormwheel

###

Samples:
US$ 30/Piece
1 Piece(Min.Order)

|

Order Sample

###

Customization:

###

Model RV025 030 040 050 063 075 090 110 130 150
Single unit versions NMRV – fitted for motor flanged coupling,
NRV – with input shaft,
NMRV-E motor flanged coupling with worm extension shaft,
NRV-E with double extension worm shaft,
 Power 0.06—-15KW 
 Single unit reduction ratio  1:5 7.5 10 15 20 25 30 40 50 60 80 100
 Output torque  2.6—1195N.M
 Worm shaft material  20CrMnTi with carburizing and quenching.The hardness of surface is 56-62HRC with carbonized layer 0.5-0.8mm
 Worm wheel material   worm mandrel is HT250,and worm ring gear,ZQSn10-1,hardness is 60HRC

How to Select a Planetary Gearbox for Your Applications

You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
planetarygearbox

CZPT gearbox

An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.

CZPT

A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
planetarygearbox

CZPT

The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.

CZPT

With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
planetarygearbox

CZPT’s

If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.

China Aluminum Gearbox Cast Iron Housing Transmission Drive Motor Shaft Nmrv Smr Series Reduction Helical Cycloidal Cyclo Planetary Worm Gearboxes Speed Gear Reducer     with Hot selling		China Aluminum Gearbox Cast Iron Housing Transmission Drive Motor Shaft Nmrv Smr Series Reduction Helical Cycloidal Cyclo Planetary Worm Gearboxes Speed Gear Reducer     with Hot selling
editor by czh 2023-03-24

China Flange Output Hollow Shaft Mount Speed Reducer Planetary Gearbox planetary gearbox efficiency

Applicable Industries: Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Packing Machine, Printing, Conveyor, Laser Cutting
Gearing Arrangement: Helical
Output Torque: 14 ~ 2000Nm
Input Speed: 2000 ~ 10000rpm
Output Speed: depends
Application: Textile, Food Processing Machine, CNC, AGV, Robotic Industry
Mounting Position: Any direction
Gearbox Size: 47 ~ 255mm
Color: Blue
Ratio: 3 ~ 100
Warranty: One year after the day of ex-factory
Packing: Wooden box or carton
Input Form: IEC Flange
Certificate: CE & ISO
Structures: Bearing + Gear + Box
Port: ZheJiang

Low Cost PAD Series Gearbox Flange Output Type Low Backlash Planetary Gear ReducerPAD sereis flange output planetary reducer features compact structure and high precision. Compared with other general gearbox, the use of PAD enables the installation space to be saved. The compact structure performs high torsional rigidity, and the taper roller bearing support provides high axial and moment load capacity. PAD planetary gearbox is suitable for motion transmission where high positioning precision is required, and other automatic fields like dynamic cyclic operations, CNC machines and robotic industry.

Precision Grade:P0 ( ≤ 1 arcmin, ≤ 3 arcmin )P1 ( ≤ 3 arcmin, ≤ 5 arcmin )P2 ( ≤ 6 arcmin, ≤ 8 arcmin )
Service Life: 22000h
Operating Temperature: -15℃ ~ +90℃
Mounting Position: Any Direction
Protection Grade: IP65
Efficiency: ≥ 94% ~ ≥ 97%

Detailed Images Specification Related Products Company Introduction 3F Famed company developed from a factory which professionally manufactures the gears. All staffs of factory and R & D team have more than 20 years’ gear manufacturing and designing experience. The factory cooperated with planetary gearbox technology team in the early period, and then established business department of the planetary gearbox, and developed the design and manufacturing process of product line of planetary gearbox series. Products can be compatible with servo motors and stepper motors produced by any servo factory. High precision planetary reducers features of reducing rotating speed, increasing torque greatly, increasing inertia of the motor rotor, improving rigidity, shortening the locating time of start and stop, miniaturizing the motor power and improving the stability of the inertia load and reducing the vibration at the same time. Our Services & Strength 1. Economical alternatives of German Alpha, Neugart, Japan Shimpo, Harmonic Drive, ZheJiang Apex, etc.2. Delivery time could be negotiated if you are urgent.3. OEM service is acceptable.4. Comprehensive after-sales service and free technical support.5. High quality at reasonable prices.

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China Flange Output Hollow Shaft Mount Speed Reducer Planetary Gearbox     planetary gearbox efficiencyChina Flange Output Hollow Shaft Mount Speed Reducer Planetary Gearbox     planetary gearbox efficiency
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China Professional PLF PLE090 2-stage 90mm High Torque Straight Spur Sun Gearbox Planetary Reducer with Shaft Adapter for Servo Stepper Motor CNC comer planetary gearbox

Warranty: 12 months
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, CNCRouters Producer, Packaging Machine Maker, Logistics Equipment Producers, Factory Automation
Weight (KG): 9.9 KG
Customized support: OEM, ODM
Gearing Arrangement: Planetary
Output Torque: Rated 71.5 to 105.5N.m
Input Speed: 3000 to 6000 RPM
Output Speed: < 2000 RPM
Advantages: High Torque Precision,Low Nose, Extra Long Lifetime,Cost-effective
Matching Motors: All brands of Servo and Stepper Motors
Efficiency: 95%
Backlash: < 12arcmin
Max. Torque: 2 Times of Rated Torque
Noise Level: <65dB
Average Life: 20000 h
IP Grade: IP65
Contact Us for: Reduction ratios, shaft adapter details, customizations etc.
Applications: CNC Center& Router,Electronics,New Energy,Textile,Packaging,Medical
Packaging Details: Packed in Hard Cartons which is suitable for shipments such as express delivery, air shipment, sea shipment, train shipment etc.
Port: Chinese Mainland Ports

Store Promotion Contact Us for,1. Detailed customizationrequirements.2. Better prices for orders with volume.3. Special leadtime and delivery requirments. Target Applications Widely Used in Automation IndustryA. CNC Centre and CNC Routers, including CUTTING, ENGRAVING, MILLING, MARKING, WELDING, SOLDERING etc processing methods andcutting tool like Laser, Plasma, Machine Tool etc.B. Medical and healthcare equipment, such as CT Scanner, X-ray Scanner, Operation Robotics, Diagnose and Analysis, etc.C. Equipment, such as Electronics manufacturing, Aerospace, Military Industry, Automotive Manufacturing, Logistics System, Textile, Printing, Food Industry, Packaging, etc. Product Highlights Match with All MotorsCustomization of installation flange.Input shaft adapter available.Matching all brands of Servo motors (Panasonic,Mitsubishi, Sanyodenki, Delta, etc. ) and stepper motors.High PerformanceHigh Reliability,High Efficiency,Long Lifetime (average 20000 hours), High Torque,Low Noise,High Speed Range,High Precision.100% Replacement Replace other brands of planetary reducers easily and sold hundreds of thousands in high-end automation market. Customer Values Low Total Cost of OwnershipHigh performance, extra long lifetime and free of maintenance helps to save TCO.Shorter Time to MarketMature products & techniques,easy to use, quick customization helps to reduce machine development time.Enhanced Machine Specialties and Customer LoyaltyFlexible customization provides the most proper products for your application.Contact us for your requirement. Series Overview Product Specifications Key Performance ParametersPlease contact us if u want to know more or need the complete catalog.

PLF090-L2 Series, PLE090-L2 Series (2-stage)
Flange Size90mm
Reduction Ratios1:12/15/16/20/25/28/35/40/50/70
Input SpeedRated 3000 RPM, Max. 6000 RPM
Rated Output Torque71.5-105.5 N.m
Max. Torque2 times of the rated
Backlash<10 arcmin
Noise Level<65dB
Matched Motors400W, 750W, 1000W, 1500W, 2000W, 2500W
CustomizationSupported
Mechanical Dimensions for 1 stage(L1), 2 stage(L2), 3 stage(L3). Please refer to the figure above for reductions ratios of each stage.Motor Integration side can be customized if needed. Product Packaging Single Piece5-layers smaller Carton Box, which is strong enough for all types of shipment. Carton More than 1 and less than 20 pieces will be packed in 1 carton, which is also 5 layers export level and strong enough for all shipments methods. PalletMore than 8 cartons can be packed in Eco-friendly pallets, which is especially suitable for train and sea shipments. Company Profile Your Reliable Motion Control PartnerCompany:Future Oriented Development Strategy,Focused on middle & High-end Industrial Automation Segments,Rich Industrial Automation Experiences,Cutting-edge & Customer Oriented Products High Performance & Reliability.R&D:More than 15 Years Experiences,Wide International R&D Cooperation,Flexible & Fast Customization,Continuous Technology EvolutionQuality Control:Strict Quality Control System, 100% Functional Test, 100% 48 Hours Aging Tests, Rich Certificates, ISO9001, CE, ROHS, REACH etc. FAQ 1. How can it be compatible with all brands of servo and stepper Motors?We can do motor mounting side customization and shaft adapter customization, which enables our planetary reducer compatible with allbrands of servo and stepper motors.2. Are your reducers real planetary?Yes. Also we have patents of the reducers, special design and metal processing methods, which enable them working with less noise and longer lifetime.3. If we need higher volume, is better prices available?Yes. Please contact our customer service any time and we are ready to help! 4. How about warranty?We have 12 months warranty for most products and for special region such as EU we have 18 months warranty.For large volume order, we offer free back up reducers.5. What shipment methods supported?All methods are supported, such as express delivery, air shipment, china-Europe train shipment, sea shipment, etc.6. What if the shipping cost higher than expected?Please contact us for freight fee optimization, and we will offer reliable and reasonable shipment. 7. Is your company a trader or producer?We are a producer in motion control field for more than 15 years and our HQ is in HangZhou and have 5 affiliated companies for different products production. 8. What certificate does your company and Products have?We have ISO9001, CE, ROHS, REACH etc.We also can do certificates as per customer requirement.9. OthersContact us anytime and we are ready help!

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
planetarygearbox

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China Professional PLF PLE090 2-stage 90mm High Torque Straight Spur Sun Gearbox Planetary Reducer with Shaft Adapter for Servo Stepper Motor CNC     comer planetary gearboxChina Professional PLF PLE090 2-stage 90mm High Torque Straight Spur Sun Gearbox Planetary Reducer with Shaft Adapter for Servo Stepper Motor CNC     comer planetary gearbox
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China factory TA shaft mounted reducer gearbox gear reductor with Best Sales

Warranty: 1 Year, 12 Months
Applicable Industries: Manufacturing Plant, Construction works
Customized support: OEM
Gearing Arrangement: Helical
Output Torque: 2.68-134.2N.m
Input Speed: 1440rpm
Output Speed: 10-407rpm
Product Name: TA shaft mounted reducer gearbox gear reductor
Solution: Mining, Belt Drive, Conveyor
Size: B/C/D/E/F/G/H/J
Housing Material: Iron Casting
Gear Material: 20CrMoTi, 12-2 Bronze Type
Color: Blue, Gray, Green
Lubrication: Synthetic Oil, Mineral Oil
Certificate: CE; ISO9001
Certification: CE, ISO
Packaging Details: Standard export packing and wood pallet packing
Port: ZheJiang or HangZhou Port

Detailed Images Detailed Images of Three Types Helical shaft mount gear unit gearbox
TA shaft mounted reducer gearbox gear reductor
Detailed Dimensions of shaft mounted gearbox for conveyor Helical shaft mount gear unit gearbox
TA shaft mounted reducer gearbox gear reductor

1. Precision High Quality Gearing

Computer designed helical gears, strong alloy materials for high load capacity, ground profile (some intermediate pinions are shaved). Crown tooth profile, in conformance with ISO 1328-1997, 98% efficiency for per stage, smooth quiet operation with several teeth in mesh.

2. Output Hub

*Standard or alternative output hole diameter for choice as follow.
ITEMStandard output hole diameterAlternative output hole øB5ø30ø25/35/40B13/20ø30ø25/35/40C5ø40ø LBP821 Straight Run chain plastic roller chain 35/45/50C13/20ø40ø35/45/50D5ø50ø45/55/60/65D13/20ø50ø45/55/60/65E5ø55ø50/60/65E13/20ø55ø50/60/65F5ø65ø60/70/75F13/20ø65ø60/70/75G5ø75ø70/80/85G13/20ø75ø70/80/85H5ø85ø80/90/95/100H13/20ø85ø Helical Gear Backlash 3 Arc min Planetary Gearbox AB 090 Ratio 101 for 750 W Servo Motor With Standard Input Sizes 19-70-90 80/90/95/100J5ø100ø90/95/105/110/15710J13/20ø100ø90/95/105/110/15710 3. Strong Alloy Steel Shafts

Strong alloy steel, hardened, ground on journals, gear seatings and extensions, for maximum torsional loads. Generous size shaft keys for shock loading and conform to ISO standards.

4, Back Stops

Alternative parts, anti-run back device, are available on all 13:1 and 20:1. Ratio units and do not recommend for 5:1.

5. Torque Arm Assembly

For easy adjustment of the belt.
Packing & Delivery Packing Images of TA shaft mounted reducer gearbox gear reductor
Inner Packing: PP bag with carton;Outer Packing: Caton boxed and wooden cases;Shipment: 20-30 days upon receiving the deposit.
Related Products Fixedstar FCN Worm Reducer Fixedstar Right Angle Geared Motor Fixedstar Inch Size Worm Reducer Fixedstar Inline Geared Motor
Fixedstar Shaft Mounted Geared Motor
Fixedstar Cyclodial Reducer
About Us FIXEDSTAR GROUP is the first and largest worm gearbox manufacturer in China, established in 1976, specialising in the production of a wide variety of transmission machinery. With more than 40 years experience in the industry, our assets now total 117.2 million dollars, and we have 2 subsidiary companies, 8 holding companies, and 12 joint-stock companies. We can produce 400,000 units of worm gearboxes, New Fascia manual black blackout office roller blinds for meeting room 100,000 units of gear reducers, 50,000 units of other speed reducers, 150,000 units of flexible couplings, and 100,000 units of speed-reducer accessories every year.70% of our products have been exported to 40 more countries, and our customers come from Italy, Germany, USA, Canada, Spain, UK, India, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries. 30% of them are OEM made for direct manufacturers of other products. Contact FIXEDSTAR GROUP
HangZhou CZPT IMPORT & EXPORT CO LTDAddress: No.66 CZPT Road, Xihu (West Lake) Dis. Enco& High end harmonic drive gearbox planetary gearbox yeduc speed reducers Tech Development Zone ZHangZhoug, P.R.Tel: -571-28917168 Mob: 1860655719Website:

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
gearbox

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
gearbox

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
gearbox

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

China factory TA shaft mounted reducer gearbox gear reductor  with Best SalesChina factory TA shaft mounted reducer gearbox gear reductor  with Best Sales

in Mataram Indonesia sales price shop near me near me shop factory supplier K Series Foot Mounted Bevel Solid Output Shaft Speed Reducer manufacturer best Cost Custom Cheap wholesaler

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our items are selling effectively in the American, European, South American and Asian markets. We can provide a entire-assortment of energy transmission merchandise like chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. With a lot of years’ encounter in this line, we will be trusted by our positive aspects in aggressive value, one particular-time delivery, prompt reaction, on-hand engineering assist and very good after-revenue providers.Furthermore, all our generation techniques are in compliance with ISO9001 requirements. EPT K Collection EPTcal -EPTTl EPTed EPT

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-EPT performance: ninety two%-ninety three%
-Vertical output, compact composition, hard tooth surface area , massive output torque, lower sound and EPTT services life.
-EPT precision: the EPT is created of large-top quality alloy steel forging, carbonitriding and hardening remedy, grinding process to make certain high precision and stable operating.
-EPT interchangeability: highly modular, serial layout, sturdy versaEPTTty and interchangeability.

EPTnical parameters

Ratio 5.36-197.37
Input EPTT .twelve-200KW
Output torque ten-62800N.m
Output pace seven-415rpm
Mounting variety Foot mounted, foot mounted with strong shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined gap, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm.
Input Approach Flange enter(AM), shaft input(Advertisement), inline AC motor input, or AQA servo motor
Brake Release EPT-handbook release(lock in the brake launch situation), EPT-handbook launch(autom-atic braking place)
Thermistor TF(Thermistor security PTC thermisto)
TH(Thermistor protection Bimetal swotch)

ABOUT STAREPTT Drive

ZheJiang EPT EPTT,Ltd(EPT) have a robust complex pressure with over 350 workers at existing, incXiHu (West EPT) Dis.Hu (West EPT) Dis. in excess of thirty engineering technicians, thirty quality inspectors, covering an location of 80000 square meters and sorts of EPTd processing EPTTs and testing equipments. We have a good foundation for the industry application deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment and services of higher-stop velocity EPTTs amp variators possessing to the provincial engineering EPT analysis cEPTTr,the lab of EPT velocity EPTTs, and the base of contemporary R ampD.

Our products are commonly used in ceramic industry, EPT business, woodworking EPTTry , substantial voltage swap, food amp EPTTrage, EPTT amp printing, Storage amp EPT, hoisting amp transportation faXiHu (West EPT) Dis.Hu (West EPT) Dis.ties #8230etc , and EPT technically offer the expert item amp provider for the medium and higher-finish clients, and our EPTTes are ideal-offering in domestic, and even in abroad , this kind of as in Europe, North America, South The united states, Center EPT, South Asia, SouthEPT Asia, Africa #8230etc.

In the EPT , EPT will keep the creed of quotserving consumer, diligence amp simplicity, self-criticism, innovation, honesty, teamwork quot, and the principle of quotquality EPTs worth quot to target on the customers’ needs and give them the competitive EPTT resolution and EPT benefit for them continuously, and make a large-conclude equipment production market and EPT a chosen manufacturer of changing EPTT merchandise and upgrading constantly for the end customers.

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EPTT:Insist on EPTTrovement,Strive for Excellence With the deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment of gear production indurstry,consumer never satirsfy with the recent high quality of our goods,on the contrary,wEPT the value of top quality.
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EPTT View:Ongoing EPTTrovement , pursuit of excellence
EPTT Philosophy:EPTT EPTs worth

3. Incoming EPTT EPTT
To build the AQL acceptable degree of incoming substance management, to offer the materials for the EPTT inspection, sampling, immunity. On the acceptance of qualified merchandise to warehousing, substXiHu (West EPT) Dis.Hu (West EPT) Dis.rd items to take return, check out, rework, rework inspection responsible for tracking undesirable, to monitor the supplier to get corrective actions to prevent recurrence.

4. Process EPTT EPTT
The manufacturing website of the first evaluation, inspection and last inspection, sampling according to the needs of some projects, judging the quality alter trend identified irregular phenomenon of production, and supervise the creation department to improve, get rid of the abnormal phenomenon or point out

five. FQC(Closing QC)
After the producing department will complete the merchandise, stand in the customer’s placement on the completed product high quality verification, in orEPTTto make sure the quality of buyer anticipations and requirements.

6. OQC(Outgoing QC)
After the item sample inspection to deterEPT the certified, allowing storage, but when the finished solution from the warehouse ahead of the formal delivery of the goods, there is a check, this is called the cargo inspection.Check articles:In the warehouse storage and transfer status to verify, while confirming the shipping of the merchandise is a solution inspection to deterEPT the experienced goods.

EPTT

Delivery

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Our major goods are Needle Roller bearings, Cylindrical Roller Bearings, Rod finish Bearings, Spherical simple bearings, Observe roller Bearings for Guideway, Roller Bearings, Blend Bearings for forklifts, Water Pump Bearings, SNR Car Bearings and all kinds of Spherical Bearings. we are assured to supply our consumers adaptable and diversified providers. Meanwhile, our items are manufactured according to higher high quality standards, and complying with the worldwide advanced regular conditions.

NMRV worm EPTT motor

NMRV sequence worm EPTT EPTT:
Its composition,outline and set up dimensions as properly as efficiency are same with that of
Europe an goods,they are interchangeable,and the materials and machining procedure are EPTT internationally.The merchandise is highlighted by:
one.Lower sounds and temperature increase.
2.High bearing capacity,easy run and EPTT service life.
3.ompact structure,samll volume,ligEPTT bodyweight,beautiful condition and effortless to set up.
four.Can operate continuously unEPTTserver surroundings,and has a great dependability.

EPTT NMRV EPTT worm EPTT motor specifics:

Kind EPTT NMRV Worm Equipment Pace EPTT /EPTT motor
Product: NMRV25/30/ forty/ 50/ sixty three/ seventy five/ ninety/one hundred ten/one hundred thirty/150
Enter EPTT: .06KW,.09KW,.12KW,.18KW,.22KW,.25KW,.37KW,.55KW,.75KW,1.1KW,one.5KW,2.2KW,4KW,five.5KW,7.5KW ,11KW,15KW
IEC Flange 56B5,56B14,63B5,63B14,71B5,71B14,80B5,80B14,90B5,90B14,100B5,
100B14,112B5,112B14 132B5,160B5
Ratio one: 7.5,10,fifteen,twenty,twenty five,thirty,forty,fifty,sixty,80,a hundred

EPTT

EPTT: Die-Forged EPTT Alloy for rv25-rv90 , die-forged forged iron for rv110 to rv150
Worm Equipment-brass solid iron
Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62EPTC
Shaft-chromium steel-forty five#
Colour: Blue/Silver Or other individuals if quantity is huge
EPTT: Carton or plywood Scenario
Promise time : 1 Calendar year apart from besides Male-manufactured destruction
Usages: EPTT EPTT: Food Stuff, Ceramics,CHEMICAL,EPTT,Dyeing,EPTTworking,Glass.
shaft: output reliable shaft or output hollow shaft

FAQ
1, Q:what’s your MOQ for ac EPTT motor ?
A: 1pc is okay for each type electrical EPTT box motor

two, Q: What about your guarantee for your induction speed EPTT motor ?
A: a single 12 months ,but other than male-made ruined

3, Q: which payment way you can take ?
A: TT, western union .

four, Q: how about your payment way ?
A: a hundred%payment EPTTd much less $5000 ,thirty% payment EPTTd payment , 70% payment ahead of sending over $5000.

five, Q: how about your EPTT of velocity reduction motor ?
A: plywood scenario ,if dimensions is little ,we will pack with pallet for much less one particular container

six, Q: What details must be presented, if I acquire electric powered helical EPTTed motor from you ?
A: rated EPTT, ratio or output velocity,type ,voltage , mounting way , quantity , if a lot more is far better.

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