{"id":941,"date":"2023-12-08T03:28:24","date_gmt":"2023-12-08T03:28:24","guid":{"rendered":"https:\/\/gearboxes-planetary.com\/china-standard-stacker-crane-uses-180mm-3-1-long-life-planetary-gearbox-for-stepper-motor-gearbox-design\/"},"modified":"2023-12-08T03:28:24","modified_gmt":"2023-12-08T03:28:24","slug":"china-standard-stacker-crane-uses-180mm-3-1-long-life-planetary-gearbox-for-stepper-motor-gearbox-design","status":"publish","type":"post","link":"https:\/\/gearboxes-planetary.com\/ja\/application\/china-standard-stacker-crane-uses-180mm-3-1-long-life-planetary-gearbox-for-stepper-motor-gearbox-design\/","title":{"rendered":"China Standard Stacker Crane Uses 180mm 3: 1 Long-Life Planetary Gearbox for Stepper Motor gearbox design"},"content":{"rendered":"
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Stacker Crane uses 180mm 3:1 long-life planetary gearbox for stepper motor\u00a0<\/b>for plasma cutting machine <\/b>is a new generation of practical products independently developed by our company: <\/p>\n

Low noise: less than 65db. <\/p>\n

Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage. <\/p>\n

High torque: higher than the standard planetary reducer torque. <\/p>\n

High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution. <\/p>\n

High deceleration ratio: Modular design, planetary gearbox can be interlinked.<\/p>\n

Stacker Crane uses 180mm 3:1 long-life planetary gearbox for stepper motor <\/b>characteristic:<\/b><\/p>\n

1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the \u30ae\u30a2\u30dc\u30c3\u30af\u30b9<\/b>. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.<\/p>\n

2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.<\/p>\n

3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.<\/p>\n

4.The material of the input cover\/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
\u00a0<\/p>\n\n\n\n\n\n\n\n\n<\/colgroup>\n\n\n\n\n\n
WABR series parameters<\/td>\nModel number<\/td>\nWABR042<\/td>\nWABR60<\/td>\nWABR090<\/td>\nWABR115<\/td>\nWABR140<\/td>\nWABR180<\/td>\nWABR220<\/td>\n<\/tr>\n
\u5b9a\u683c\u51fa\u529b\u30c8\u30eb\u30af<\/td>\n14-22<\/td>\n23-60<\/td>\n48-160<\/td>\n140-330<\/td>\n342-650<\/td>\n520-1200<\/td>\n1140-2000<\/td>\n<\/tr>\n
\u524a\u6e1b\u7387<\/td>\nL1:3,4,5,6,8,10\u00a0\u00a0\u00a0\u00a0\u00a0L2:9,12,15,20,25,30,35,40,50,70.80,100<\/td>\n<\/tr>\n
Planetary gear backlash<\/td>\nL1:PO:\u22641\u00a0\u00a0\u00a0 P1\u22643\u00a0\u00a0\u00a0\u00a0 P2\u22645\u00a0\u00a0\u00a0\u00a0\u00a0L2:P0\u22643\u00a0\u00a0 P1\u22645\u00a0\u00a0 P2\u22647<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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Detailed Photos<\/p>\n

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Product Details<\/p>\n

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Other products<\/p>\n

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Product Advantage<\/p>\n

Compared with other reduction machines, planetary gear reduction<\/b> machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque\/volume ratio, lifetime maintenance free and other characteristics. <\/p>\n

Because of these characteristics, planetary gear reducer<\/b> is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.<\/p>\n

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Factory Display<\/p>\n

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Q: Speed reducer grease replacement time<\/b>
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40\u00baC), please check the aging and fouling of the grease, and specify the replacement time.<\/p>\n

Q: Delivery time<\/b>
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.<\/p>\n

Q: Reducer selection<\/b>
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.<\/p>\n

Q: Application range of reducer<\/b>
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.<\/p>\n

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\u5fdc\u7528\uff1a<\/th>\nMotor, Machinery, Agricultural Machinery, Mechanical Equipment<\/td>\n<\/tr>\n
Hardness:<\/th>\nHardened Tooth Surface<\/td>\n<\/tr>\n
Installation:<\/th>\nVertical Type<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
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Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes<\/h3>\n

Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:<\/p>\n

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  • Space Constraints:<\/strong> As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.<\/li>\n
  • Bearing Loads:<\/strong> Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.<\/li>\n
  • Efficiency:<\/strong> Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.<\/li>\n
  • Complexity:<\/strong> Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.<\/li>\n
  • Thermal Effects:<\/strong> Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.<\/li>\n<\/ul>\n

    To address these challenges, gearbox designers use advanced materials, precise machining techniques, and innovative bearing arrangements to optimize the design for both compactness and performance. Computer simulations and modeling play a critical role in predicting the behavior of the gearbox under different operating conditions, helping to ensure reliability and efficiency.<\/p>\n

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    Differences Between Inline and Right-Angle Planetary Gearbox Configurations<\/h3>\n

    Inline and right-angle planetary gearbox configurations are two common designs with distinct characteristics suited for various applications. Here’s a comparison of these configurations:<\/p>\n

    Inline Planetary Gearbox:<\/strong><\/p>\n

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    • Configuration:<\/strong> In an inline configuration, the input and output shafts are aligned along the same axis. The sun gear, planetary gears, and ring gear are typically arranged in a straight line.<\/li>\n
    • Compactness:<\/strong> Inline gearboxes are more compact and have a smaller footprint, making them suitable for applications with limited space.<\/li>\n
    • Efficiency:<\/strong> Inline configurations tend to have slightly higher efficiency due to the direct alignment of components.<\/li>\n
    • Output Speed and Torque:<\/strong> Inline gearboxes are better suited for applications that require higher output speeds and lower torque.<\/li>\n
    • Applications:<\/strong> They are commonly used in robotics, conveyors, printing machines, and other applications where space is a consideration.<\/li>\n<\/ul>\n

      Right-Angle Planetary Gearbox:<\/strong><\/p>\n

        \n
      • Configuration:<\/strong> In a right-angle configuration, the input and output shafts are oriented at a 90-degree angle to each other. This allows for a change in direction of power transmission.<\/li>\n
      • Space Flexibility:<\/strong> Right-angle gearboxes offer flexibility in arranging components, making them suitable for applications that require changes in direction or where space constraints prevent a straight-line configuration.<\/li>\n
      • Torque Capacity:<\/strong> Right-angle configurations can handle higher torque loads due to the increased surface area of gear engagement.<\/li>\n
      • Applications:<\/strong> They are often used in cranes, elevators, conveyor systems, and applications requiring a change in direction.<\/li>\n
      • Efficiency:<\/strong> Right-angle configurations may have slightly lower efficiency due to increased gear meshing complexity and potential for additional losses.<\/li>\n<\/ul>\n

        Choosing between inline and right-angle configurations depends on factors such as available space, required torque and speed, and the need for changes in power transmission direction. Each configuration offers distinct advantages based on the specific needs of the application.<\/p>\n

        \"\u904a\u661f\u6b6f\u8eca\u88c5\u7f6e\"<\/p>\n

        Advantages of Planetary Gearboxes Compared to Other Gearbox Configurations<\/h3>\n

        Planetary gearboxes, also known as epicyclic gearboxes, offer several advantages compared to other gearbox configurations. These advantages make them well-suited for a wide range of applications. Here’s a closer look at why planetary gearboxes are favored:<\/p>\n

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        • Compact Size:<\/strong> Planetary gearboxes are known for their compact and space-efficient design. The arrangement of multiple gears within a single housing allows for high gear reduction ratios without significantly increasing the size of the gearbox.<\/li>\n
        • High Torque Density:<\/strong> Due to their compact design, planetary gearboxes offer high torque density, meaning they can transmit a significant amount of torque relative to their size. This makes them ideal for applications where space is limited, but high torque is required.<\/li>\n
        • Efficiency:<\/strong> Planetary gearboxes can achieve high efficiency levels, especially when properly lubricated and well-designed. The arrangement of multiple meshing gears allows for load distribution, reducing individual gear tooth stresses and minimizing losses due to friction.<\/li>\n
        • Multiple Gear Stages:<\/strong> Planetary gearboxes can be designed with multiple stages, allowing for higher gear reduction ratios. This is particularly advantageous when precise control of output speed and torque is required.<\/li>\n
        • High Gear Ratios:<\/strong> Planetary gearboxes can achieve high gear reduction ratios in a single stage, eliminating the need for multiple external gears. This simplifies the overall design and reduces the number of components.<\/li>\n
        • Load Sharing:<\/strong> The multiple gear meshing arrangements in planetary gearboxes distribute loads evenly across multiple gears, reducing the stress on individual components and enhancing overall durability.<\/li>\n
        • High Precision:<\/strong> Planetary gearboxes offer high precision and accuracy in gear meshing, making them suitable for applications that demand precise motion control.<\/li>\n
        • Quiet Operation:<\/strong> The design of planetary gearboxes often leads to smoother and quieter operation compared to some other gearbox configurations, contributing to improved user experience.<\/li>\n<\/ul>\n

          Overall, the advantages of planetary gearboxes in terms of size, torque density, efficiency, versatility, and precision make them an attractive choice for a wide range of applications across industries, including robotics, automotive, aerospace, and industrial machinery.<\/p>\n

          \"China\"China
          editor by CX 2023-12-08<\/p>","protected":false},"excerpt":{"rendered":"

          Product Description Product Description Stacker Crane uses 180mm 3:1 long-life planetary gearbox for stepper motor\u00a0for plasma cutting machine is a new generation of practical products independently developed by our company: Low noise: less than 65db. Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage. High torque: higher than the standard planetary reducer torque. High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution. High deceleration ratio: Modular design, planetary gearbox can be interlinked. Stacker Crane uses 180mm 3:1 long-life planetary gearbox for stepper motor characteristic: 1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[1],"tags":[2032,1856,2132,2675,949,2033,2676,87,981,958,84,2034,961,989,1323,990,2144,4,1325,1326],"class_list":["post-941","post","type-post","status-publish","format-standard","hentry","category-product-catalog","tag-china-gearbox","tag-china-motor","tag-china-stepper-motor","tag-crane-gearbox","tag-gearbox","tag-gearbox-china","tag-gearbox-crane","tag-gearbox-motor","tag-gearbox-planetary","tag-motor","tag-motor-gearbox","tag-motor-gearbox-china","tag-motor-motor","tag-motor-planetary-gearbox","tag-motor-stepper","tag-planetary-gearbox","tag-planetary-gearbox-for-motor","tag-planetary-motor","tag-stepper-motor","tag-stepper-motor-gearbox"],"_links":{"self":[{"href":"https:\/\/gearboxes-planetary.com\/ja\/wp-json\/wp\/v2\/posts\/941","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/gearboxes-planetary.com\/ja\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/gearboxes-planetary.com\/ja\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/gearboxes-planetary.com\/ja\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/gearboxes-planetary.com\/ja\/wp-json\/wp\/v2\/comments?post=941"}],"version-history":[{"count":0,"href":"https:\/\/gearboxes-planetary.com\/ja\/wp-json\/wp\/v2\/posts\/941\/revisions"}],"wp:attachment":[{"href":"https:\/\/gearboxes-planetary.com\/ja\/wp-json\/wp\/v2\/media?parent=941"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/gearboxes-planetary.com\/ja\/wp-json\/wp\/v2\/categories?post=941"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/gearboxes-planetary.com\/ja\/wp-json\/wp\/v2\/tags?post=941"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}