China Precision Planetary Gearbox PL Series planetary gearbox efficiency

Merchandise Description

Precision Planetary Gearbox PL Sequence

Higher precision planetary gearbox matched with provide motor, stepping motor are broadly utilized. Cheapest backlash(<3') High output torques High efficiency(96%) Honed toothings 22 ratios I=3, ^^512 Low sounds(<65dB) Any mounting position Easy motor mounting Life time lubrication Figure diameters 40, 60, 80, 120, 160mm More options.
 

design 40.sixty.eighty.a hundred and twenty.160
stage reduction 3.4.5.8.10.9.12.fifteen.sixteen.20.twenty five.32.40.64.sixty.eighty.100.120.a hundred and sixty.two hundred.256.320.512

SPECIFICATION FOR ZDE/ZDF Sequence PLANETARY GEARBOX:
 

SPECIFICATIONS Stage RATIO 40 sixty eighty a hundred and twenty 160
RATED OUTPUT TORQUE N.M 1 3 4.5 twelve forty 80 four hundred
four 6 16 50 a hundred and ten 450
five 6 sixteen 50 a hundred and ten 450
8 5 fifteen 45 one hundred four hundred
ten four 12 forty 80 305
2 9 40 one hundred 210
12 sixteen.five forty 100 210 seven-hundred
fifteen 16.five forty 100 210 seven hundred
16 twenty forty four a hundred and twenty 260 800
20 20 44 120 260 800
25 18 40 one hundred ten 230 700
32 20 44 one hundred twenty 260 800
forty 18 forty one hundred ten 230 700
sixty four 7.5 18 forty five 100 four hundred
3 sixty 16.five 40 100 210
eighty 20 44 120 260
a hundred 20 forty four a hundred and twenty 260
one hundred twenty sixteen.five 40 100 210
a hundred and sixty twenty 44 120 260
two hundred 18 40 110 230
256 twenty forty four a hundred and twenty 260
320 18 40 a hundred and ten 230
512 seven.five 18 forty five a hundred
Scram Torque N.m one,2,3 three-512 2  times  of  rated  torque  
Rated pace rpm one,two 3-512 3000 3000 3000 3000 3000
Max speed rpm 1,two 3-100 4500 4500 4500 4500 4500
Backlash arcmin 1   <12 <8 <8 <8 <8
2 <15 <12 <12 <12 <12
3 <18 <15 <15 <15 <15
Torsional Rigidity N.M/arcmin one,2,3   .seven one.8 four.five twelve 38
Allow radial N 1,2,3   a hundred and sixty 450 900 2100 6000
Enable axial N 1,2,3   eighty 225 450 1050 3000
Efficiency η % one   ≥96%
two ≥94%
3 ≥90%
lifestyle hr one,2,three   20000
Weight kg one   .four .9 2.1 6 18
2 .5 1.1 two.6 eight 22
3 .6 one.three three.one 9.five
Temperature ºC 1,two 3-a hundred -25ºC~+90ºC
Lubrication   1,2,3 SYNTHETIC LUBRICATING GREASE
Protection Quality one,2,three IP 54
Assembly     Easy  and  simple
Sound( L=1M) dB(A) one,2 ≤55 ≤58 ≤60 ≤65 ≤70

Firm Information

FAQ
Q: What’re your main items?
A: We at present make Brushed Dc Motors, Brushed Dc Equipment Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Equipment Box etc. You can check out the requirements for earlier mentioned motors on our site and you can email us to advise needed motors for every your specification also.

Q: How to pick a ideal motor?
A:If you have motor photos or drawings to display us, or you have thorough specs like voltage, velocity, torque, motor measurement, functioning manner of the motor, required lifetime and sound level etc, remember to do not be reluctant to let us know, then we can advocate suited motor for every your request appropriately.

Q: Do you have a tailored service for your common motors?
A: Of course, we can customize per your request for the voltage, speed, torque and shaft dimensions/form. If you need to have further wires/cables soldered on the terminal or want to include connectors, or capacitors or EMC we can make it way too.

Q: Do you have an person style support for motors?
A: Yes, we would like to design and style motors separately for our consumers, but it could need some mildew developing expense and style demand. 

Q: What is your lead time?
A: Typically speaking, our typical common product will need 15-30days, a little bit lengthier for custom-made merchandise. But we are really adaptable on the guide time, it will depend on the particular orders.

Please get in touch with us if you have detailed requests, thank you !

US $50-170
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Machinery
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Type: Circular Gear

###

Customization:

###

model 40.60.80.120.160
stage reduction 3.4.5.8.10.9.12.15.16.20.25.32.40.64.60.80.100.120.160.200.256.320.512

###

SPECIFICATIONS STAGE RATIO 40 60 80 120 160
RATED OUTPUT TORQUE N.M 1 3 4.5 12 40 80 400
4 6 16 50 110 450
5 6 16 50 110 450
8 5 15 45 100 400
10 4 12 40 80 305
2 9 40 100 210
12 16.5 40 100 210 700
15 16.5 40 100 210 700
16 20 44 120 260 800
20 20 44 120 260 800
25 18 40 110 230 700
32 20 44 120 260 800
40 18 40 110 230 700
64 7.5 18 45 100 400
3 60 16.5 40 100 210
80 20 44 120 260
100 20 44 120 260
120 16.5 40 100 210
160 20 44 120 260
200 18 40 110 230
256 20 44 120 260
320 18 40 110 230
512 7.5 18 45 100
Scram Torque N.m 1,2,3 3-512 2  times  of  rated  torque  
Rated speed rpm 1,2 3-512 3000 3000 3000 3000 3000
Max speed rpm 1,2 3-100 4500 4500 4500 4500 4500
Backlash arcmin 1   <12 <8 <8 <8 <8
2 <15 <12 <12 <12 <12
3 <18 <15 <15 <15 <15
Torsional Rigidity N.M/arcmin 1,2,3   0.7 1.8 4.5 12 38
Allow radial N 1,2,3   160 450 900 2100 6000
Allow axial N 1,2,3   80 225 450 1050 3000
Efficiency η % 1   96%
2 94%
3 90%
life hr 1,2,3   20000
Weight kg 1   0.4 0.9 2.1 6 18
2 0.5 1.1 2.6 8 22
3 0.6 1.3 3.1 9.5
Temperature ºC 1,2 3-100 -25ºC~+90ºC
Lubrication   1,2,3 SYNTHETIC LUBRICATING GREASE
Protection Grade 1,2,3 IP 54
Assembly     Easy  and  simple
Noise( L=1M) dB(A) 1,2 55 58 60 65 70
US $50-170
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Machinery
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Type: Circular Gear

###

Customization:

###

model 40.60.80.120.160
stage reduction 3.4.5.8.10.9.12.15.16.20.25.32.40.64.60.80.100.120.160.200.256.320.512

###

SPECIFICATIONS STAGE RATIO 40 60 80 120 160
RATED OUTPUT TORQUE N.M 1 3 4.5 12 40 80 400
4 6 16 50 110 450
5 6 16 50 110 450
8 5 15 45 100 400
10 4 12 40 80 305
2 9 40 100 210
12 16.5 40 100 210 700
15 16.5 40 100 210 700
16 20 44 120 260 800
20 20 44 120 260 800
25 18 40 110 230 700
32 20 44 120 260 800
40 18 40 110 230 700
64 7.5 18 45 100 400
3 60 16.5 40 100 210
80 20 44 120 260
100 20 44 120 260
120 16.5 40 100 210
160 20 44 120 260
200 18 40 110 230
256 20 44 120 260
320 18 40 110 230
512 7.5 18 45 100
Scram Torque N.m 1,2,3 3-512 2  times  of  rated  torque  
Rated speed rpm 1,2 3-512 3000 3000 3000 3000 3000
Max speed rpm 1,2 3-100 4500 4500 4500 4500 4500
Backlash arcmin 1   <12 <8 <8 <8 <8
2 <15 <12 <12 <12 <12
3 <18 <15 <15 <15 <15
Torsional Rigidity N.M/arcmin 1,2,3   0.7 1.8 4.5 12 38
Allow radial N 1,2,3   160 450 900 2100 6000
Allow axial N 1,2,3   80 225 450 1050 3000
Efficiency η % 1   96%
2 94%
3 90%
life hr 1,2,3   20000
Weight kg 1   0.4 0.9 2.1 6 18
2 0.5 1.1 2.6 8 22
3 0.6 1.3 3.1 9.5
Temperature ºC 1,2 3-100 -25ºC~+90ºC
Lubrication   1,2,3 SYNTHETIC LUBRICATING GREASE
Protection Grade 1,2,3 IP 54
Assembly     Easy  and  simple
Noise( L=1M) dB(A) 1,2 55 58 60 65 70

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
planetarygearbox

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
planetarygearbox

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

China Precision Planetary Gearbox PL Series     planetary gearbox efficiencyChina Precision Planetary Gearbox PL Series     planetary gearbox efficiency
editor by czh 2022-12-14