China Industrial Planetary Gearbox efficiency of planetary gearbox

Solution Description

SNP SERIES Industrial Planetary Gearbox
 

Crucial advantages

– Substantial torque density
– Intense pace reduction
– Minimal servicing cost
– High customization degree
– Overall flexibility
– broad and thorough variety for industrial applications
–Reduced-velocity shaft design and style: Cylindrical with essential,  hollow with shrink disc or splined hollow shaft

Complex parameters

Sort Output Torque Output Shaft Dia.
SNP600 600N.m φ38
SNP2000 2000N.m φ50
SNP5000 5000N.m φ60
SNP7000 7000N.m φ80
SNP9000 9000N.m φ90
SNP600 600N.m φ38

Design designation:

Mounting place:

220V 380V 440V 50Hz 60Hz Inline Motor Planetary Speed Reduction Gearbox with Reliable Shaft

Kind Planetary gear reducer
Product XGP600-Y80K4-.fifty five-a hundred and seventy-M1
Ratio 170
Colour blue, grey or OEM colors
Content ADC12 Aluminum, 20CrMnti
Enter linked with regular flange motor and servo motor with a number of specification
Output soild shaft
Bearing C&U
Seal NAK, SKF
Enter electricity .55KW
Max outpu ttorque XGP600
Usages Textile Industry and other business
Mounting kind Flange mounted
Lubricant VG220

About CZPT Drive 

ZheJiang CZPT Co.,Ltd(Starshine) have a strong technological drive with above 350 workers at current, which includes in excess of 30 engineering professionals, 30 quality inspectors, covering an location of 80000 square meters and sorts of superior processing devices and testing equipments. We have a great basis for the business software improvement and services of higher-end speed reducers & variators proudly owning to the provincial engineering technologies research centre,the lab of equipment pace reducers, and the base of modern day R&D.

Our products are widely employed in ceramic sector, glass business, woodworking equipment , substantial voltage change, foodstuff & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically give the specialist solution & support for the medium and substantial-end buyers, and our gearboxes are ideal-marketing in domestic, and even in abroad , this kind of as in Europe, North The united states, South The united states, Middle East, South Asia, Southeast Asia, Africa…etc.

 In the foreseeable future , CZPT will keep the creed of “serving consumer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “high quality produces worth” to focus on the customers’ demands and give them the competitive transmission answer and produce price for them consistently, and make a substantial-end gear producing industry and generate a chosen brand of replacing import items and upgrading repeatedly for the finish users.

Team

Good quality Control 
Good quality:Insist on Improvement,Attempt for CZPT With the advancement of products manufacturing indurstry,consumer by no means satirsfy with the existing quality of our goods,on the opposite,wcreate the benefit of quality.
Top quality policy:to improve the all round amount in the area of power transmission  
Good quality See:Constant Advancement , pursuit of excellence
Top quality Philosophy:High quality creates worth

3. Incoming Quality Handle
To create the AQL appropriate degree of incoming content handle, to provide the materials for the total inspection, sampling, immunity. On the acceptance of competent goods to warehousing, substandard products to consider return, check, rework, rework inspection accountable for monitoring negative, to keep track of the supplier to take corrective steps to prevent recurrence.

four. Method Quality Handle
The producing website of the 1st evaluation, inspection and closing inspection, sampling according to the demands of some initiatives, judging the good quality change development discovered abnormal phenomenon of production, and supervise the manufacturing division to improve, get rid of the abnormal phenomenon or condition

5. FQC(Ultimate QC)
After the producing section will complete the item, stand in the customer’s place on the concluded solution top quality verification, in order to guarantee the quality of client expectations and wants.

6. OQC(Outgoing QC)
Following the solution sample inspection to establish the competent, making it possible for storage, but when the completed product from the warehouse before the formal delivery of the merchandise, there is a check, this is referred to as the shipment inspection.Examine articles:In the warehouse storage and transfer position to confirm, although confirming the shipping and delivery of the solution is a item inspection to decide the qualified merchandise.

Packing 

Delivery 

 

To Be Negotiated 1 Piece
(Min. Order)

###

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Planetary
Step: Three-Step

###

Customization:

###

Type Output Torque Output Shaft Dia.
SNP600 600N.m φ38
SNP2000 2000N.m φ50
SNP5000 5000N.m φ60
SNP7000 7000N.m φ80
SNP9000 9000N.m φ90
SNP600 600N.m φ38

###

Type Planetary gear reducer
Model XGP600-Y80K4-0.55-170-M1
Ratio 170
Color blue, grey or OEM colors
Material ADC12 Aluminum, 20CrMnti
Input connected with standard flange motor and servo motor with multiple specification
Output soild shaft
Bearing C&U
Seal NAK, SKF
Input power 0.55KW
Max outpu ttorque XGP600
Usages Textile Industry and other industry
Mounting type Flange mounted
Lubricant VG220
To Be Negotiated 1 Piece
(Min. Order)

###

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Planetary
Step: Three-Step

###

Customization:

###

Type Output Torque Output Shaft Dia.
SNP600 600N.m φ38
SNP2000 2000N.m φ50
SNP5000 5000N.m φ60
SNP7000 7000N.m φ80
SNP9000 9000N.m φ90
SNP600 600N.m φ38

###

Type Planetary gear reducer
Model XGP600-Y80K4-0.55-170-M1
Ratio 170
Color blue, grey or OEM colors
Material ADC12 Aluminum, 20CrMnti
Input connected with standard flange motor and servo motor with multiple specification
Output soild shaft
Bearing C&U
Seal NAK, SKF
Input power 0.55KW
Max outpu ttorque XGP600
Usages Textile Industry and other industry
Mounting type Flange mounted
Lubricant VG220

Planetary Gearbox Advantages and Disadvantages

A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
planetarygearbox

Suitable for counterclockwise and clockwise rotation

If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.

Has less inertia

The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
planetarygearbox

Offers greater reliability

The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.

Has higher operating speeds

When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
planetarygearbox

Has drawbacks

The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.

China Industrial Planetary Gearbox     efficiency of planetary gearboxChina Industrial Planetary Gearbox     efficiency of planetary gearbox
editor by czh 2023-01-22