China 3 arcmin Economy Planetary Gearbox for Machinery Engine Parts LE planetary gearbox efficiency

Merchandise Description

Manufacturing facility Provide Spur planetary reducer gearbox

Item name Precision Planetary Gearbox
Max.output torque 150 N.M
Rated input speed 4,000 rpm
Ratio 30
Backlash  3  arcmin

Product Range 

PBMD90 L2 2 Phase 3&5 arcmin Planetary gearbox with low backlash and large precision   
You should pick the appropriate series according to your purposes.:

STAGE Benefit 2 stage
Gear ratio i 15 16 20 25 30 35 40 50 60 70 80 one hundred
Rated output torque
(a thousand instances is allowed in gear box)
T 2N Nm 130 140 140 160 150 140 120 160 150 140 200 a hundred
In.lb 1151 1239 1239 1416 1328 1239 1062 1416 1328 1239 1770 885
T 2NOt Nm 3xNOM.Output/ 3 instances rated output torque
In.lb
Rated input RPM (T2N, 20ºC environment temperature) b N 1n rpm 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000
Max. Enter RPM N 1max rpm 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000
Max.backlash J t arcmin PBMD90≤5 ARCMIN  PBMD*90≤3 ARCMIN  Bespoke ≤1 ARCMIN
No load torque
(nt=3000rmp,equipment box 20ºC
T 012 Nm .eight 0.eight 0.6 0.6 0.5 0.4 0.four 0.3 0.3 0.three .3 0.3
In.lb seven.1 7.1 5.three 5.three 4.four 3.five 3.five 2.7 2.seven 2.seven two.7 2.7
Torsional stiffness C t21 Nm/
arcmin
ten
In.lb/
arcmin
89
Max.radical force F 2AMAX N 3500
ibf 787.five
Max.axial drive F 3RMAX N 1400
ibf 315
Max.facet drive M 2KMAX Nm 236
In.lb 2089
Operate daily life L h hr  ≥20000
Completely loaded efficiency η % 94
Environment temperature ºC 15 to 40
F five to 104
Allowable optimum temperature
of shell
ºC +90
F 194
Lubrication   Daily life Lubrication
Rotation direction   Enter/output with very same route
Defense course   IP65
Set up course   Any/ any direction
Functioning sounds
(i=ten and n1=3000rpm no-load)
Lpa        dB(A) ≤58  
Moment of inertia J1 Kg.cm² 0.47 0.47 0.forty seven 0.forty seven 0.47 0.forty seven 0.47 0.forty four 0.forty four 0.44 0.forty four 0.forty four
10-3in.lb.stwo 0.forty one 0.forty one 0.41 0.forty one 0.forty one 0.41 0.forty one 0.38 0.38 0.38 0.38 0.38

Item Description.: 

Planetary gearbox is a sort of reducer with vast versatility.
The inner gear adopts low carbon alloy metal carburizing quenching and grinding or nitriding process.
Planetary gearbox has the attributes of modest construction dimensions, large output torque, high pace ratio, substantial efficiency, risk-free and reliable performance, and many others.
The interior gear of the planetary gearbox can be divided into spur equipment and helical gear.
Clients can pick the correct precision reducer in accordance to the demands of the software.

PBMD ( picture example: i=4 )
Suitable for periodic perform system ( ED≤60% )

                                 Max. Enter RPM (min-one)

PBMD*High PRECISION  ( picture instance: i=4 )
Suitable for periodic operate program ( ED≤60% )
                             Max. Enter RPM (min-one)

Sizzling Items.:   

 

Primary Functions:

one. Large rigidity: Carburizing, carbon nitrogen co-carburizing, brilliant quenching warmth treatment, the advantages of large productivity, good quenching.
2. High precision: Undertake innovative products,strictly controlled in high quality and technological innovation.
three. High torque:
(1) Front shell and tooth ring adopt integral design 
(2) Integrated layout of planetary frame and output shaft 
(3) Bearing extended span style, guarantee the output load capacity 
(4) Full needle rolling, boost speak to surface 
(5) Modular style of motor relationship plate  
4. Low sound:
The helical tooth surface is modified for tooth condition and guide to minimize the affect and sounds of equipment on the enter and output,
then increase equipment service daily life tremendously. 

OUR Advantage

Style & engineering
We layout and engineering
1. The gear transmission interface adopots complete needle roller bearings without having cage,
increading the speak to location to enhance the rigidity of the structure and the output torque.

2. The world provider and the output shaft adopts an integrated composition style to
enhance the compactness of the structurer while guaranteeing the maximum torsional rigidity.

3. Making use of synthetic lubricating grease and adopting the sealing design of IP65 protection grade,
the lubricating oil does not leak and is routine maintenance-totally free.

4. By trimming the tooth profile and guide of the screw tooth surface to minimize the affect and sound of the gear in and out,
make the equipment meshing process far more stable and boost the support lifestyle of equipment method. 

five. The reducer adopts helical equipment style,and its tooth profile meshing ratio is far more than 2 times that of normal spur gears.
It has the characteristics of sleek operating,reduced noise,high output torque and minimal backlash. 
   

Technical solutions:

  • In accordance to the pertinent parameters provided by the client, the CZPT engineering software program is utilised to generate the movement load curve diagram of the system equipment to acquire the corresponding parameters and derive the motion load curve. Intuitively screen critical parameters and load indexes in the transmission technique to support buyers carry out sensible structural design and style.
  • SIGRINER offers a motor database from five hundred servo motor manufacturers around the world

Client training:
We are honored to give you with our used computing and transmission design expertise. We can give appropriate instruction in accordance to your requirements. You should make contact with our engineer. 
  
Specialized testing center    

Attributes of CZPT Precision planetary gearbox

  • Extremely large energy density, torque elevated by forty%
  • Straightforward motor installation, optional installation with size compensation
  • Versatile installation, the gearbox can be put in vertically, horizontally, and up or down with each other with the driven shaft
  • Quite substantial positioning precision, return clearance is less than arc minutes
  • Via helical gear meshing, the operation is secure, and the running sounds is considerably less than 50dB-A
  • The world’s major existence expectancy, and the raw resources and mechanism of the seal ring have been optimized

Apps.:  

PBM (regular)
Cycle Purposes (ED≤60%)
Large dynamic apps
Higher positioning accuracy
Reverse operation
PBMD*Large PERCISION
Application of steady procedure (ED≤60%)
Higher rated pace
Temperature-delicate apps
Substantial top quality management transmission

Specialized info
                            PBMD              PBMD*High PRECISION
Dimensions                           90                           90
I                            3-one hundred                         3-100  
Jt standard ( arcmin )          ≤3,≤5                           ≤1
T2B (NM)                    4500                         3600  
N1Max(rpm)                 6000                         8000  

Items Drawing

   1. Max. 14 Fasten hub diameter 

    2. Max. 19  Fasten hub diameter 
    3. Max. 19  Fasten hub diameter  

Market application

  • We offer fast provide and robust assistance all more than the planet by means of a total product sales and services community
  • With many years of abundant encounter, our authoritative authorities provide industry-foremost consulting services for various industrial sectors 
  • Robotics, automation and manipulator technologies
  • A range of servo gearboxes and mechanical transmission programs, from cost-effective to large-end models can be applied to a variety of robots and their auxiliary axes, such as transmission shafts and station control devices 
  • Printing device
  • Modern gearbox makes certain balance, synchronization accuracy and extended-time period precision even at large speeds
    The ideal resolution for substantial-top quality printing processes and other continuous duty apps
    Alternative: built-in sensor for monitoring paper rigidity and comparable parameters  
  • Equipment instruments and manufacturing methods
  • High precision, secure procedure and higher performance are all derived from stable, zero backlash and high rigidity mechanical method solutions, this kind of as the software of merchandise on feed, rotation and auxiliary axes 
  • Foodstuff and packaging machinery
  • A series of gearboxes specially designed for numerous shafts utilised in the field of packaging technologies (which includes gearboxes with anti-corrosion style)-can improve work efficiency, mechanical adaptability and cycle speed 
  • Textile machine  
  • Automatic cHangZhou production line


Our Providers.:

1) Aggressive cost and great quality

2) Utilised for transmission systems.

three) Outstanding functionality, prolonged making use of lifestyle
4) Prompt response on receiving Inquiries or any other messages from consumers
five) only common planetary gearbox provided

Shipping and delivery: We provide CZPT delivery, worldwide categorical and air transportation to produce your products to you.
(*Arrival time will differ depending on vacation spot country policy and visitors situation.)

Serving: All items have a one-year guarantee and on the internet technical assist. 

FAQ

Q: Are you investing firm or manufacturer?

A: We are group firm with huge range of merchandise and manufacturing bases, also do trading company company with more than 20 years export ordeals.

Q:What is the MOQ?

A: 1 or 2pcs is offered.

Q: How prolonged is your delivery time?

A: 3-5 days by way of DHL, TNT, UPS, FEDEX. Ocean transport is primarily based on diverse nations.

Packaging & Supply

packaged in Carton with foam inside of or as for each customer’s needs (Normal export canton) 
Guide Time:

Quantity(Pieces) 1 – 10 >10
Est. Time(times) 10 To be negotiated

 

To Be Negotiated 5 Pieces
(Min. Order)

###

Application: Motor, Machinery
Hardness: Soft Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step

###

Product name Precision Planetary Gearbox
Max.output torque 150 N.M
Rated input speed 4,000 rpm
Ratio 30
Backlash  3  arcmin

###

STAGE VALUE 2 stage
Gear ratio i 15 16 20 25 30 35 40 50 60 70 80 100
Rated output torque
(1000 times is allowed in gear box)
T 2N Nm 130 140 140 160 150 140 120 160 150 140 200 100
In.lb 1151 1239 1239 1416 1328 1239 1062 1416 1328 1239 1770 885
T 2NOt Nm 3xNOM.Output/ 3 times rated output torque
In.lb
Rated input RPM (T2N, 20ºC environment temperature) b N 1n rpm 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000
Max. Input RPM N 1max rpm 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000
Max.backlash J t arcmin PBMD905 ARCMIN  PBMD*903 ARCMIN  Bespoke 1 ARCMIN
No load torque
(nt=3000rmp,gear box 20ºC
T 012 Nm 0.8 0.8 0.6 0.6 0.5 0.4 0.4 0.3 0.3 0.3 0.3 0.3
In.lb 7.1 7.1 5.3 5.3 4.4 3.5 3.5 2.7 2.7 2.7 2.7 2.7
Torsional stiffness C t21 Nm/
arcmin
10
In.lb/
arcmin
89
Max.radical force F 2AMAX N 3500
ibf 787.5
Max.axial force F 3RMAX N 1400
ibf 315
Max.side force M 2KMAX Nm 236
In.lb 2089
Work life L h hr  ≥20000
Fully loaded efficiency η % 94
Environment temperature ºC 15 to 40
F 5 to 104
Allowable highest temperature
of shell
ºC +90
F 194
Lubrication   Life Lubrication
Rotation direction   Input/output with same direction
Protection class   IP65
Installation direction   Any/ any direction
Working noise
(i=10 and n1=3000rpm no-load)
Lpa        dB(A) 58  
Moment of inertia J1 Kg.cm² 0.47 0.47 0.47 0.47 0.47 0.47 0.47 0.44 0.44 0.44 0.44 0.44
10-3in.lb.s2 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.38 0.38 0.38 0.38 0.38

###

Quantity(Pieces) 1  10 >10
Est. Time(days) 10 To be negotiated
To Be Negotiated 5 Pieces
(Min. Order)

###

Application: Motor, Machinery
Hardness: Soft Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step

###

Product name Precision Planetary Gearbox
Max.output torque 150 N.M
Rated input speed 4,000 rpm
Ratio 30
Backlash  3  arcmin

###

STAGE VALUE 2 stage
Gear ratio i 15 16 20 25 30 35 40 50 60 70 80 100
Rated output torque
(1000 times is allowed in gear box)
T 2N Nm 130 140 140 160 150 140 120 160 150 140 200 100
In.lb 1151 1239 1239 1416 1328 1239 1062 1416 1328 1239 1770 885
T 2NOt Nm 3xNOM.Output/ 3 times rated output torque
In.lb
Rated input RPM (T2N, 20ºC environment temperature) b N 1n rpm 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000
Max. Input RPM N 1max rpm 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000 8000
Max.backlash J t arcmin PBMD905 ARCMIN  PBMD*903 ARCMIN  Bespoke 1 ARCMIN
No load torque
(nt=3000rmp,gear box 20ºC
T 012 Nm 0.8 0.8 0.6 0.6 0.5 0.4 0.4 0.3 0.3 0.3 0.3 0.3
In.lb 7.1 7.1 5.3 5.3 4.4 3.5 3.5 2.7 2.7 2.7 2.7 2.7
Torsional stiffness C t21 Nm/
arcmin
10
In.lb/
arcmin
89
Max.radical force F 2AMAX N 3500
ibf 787.5
Max.axial force F 3RMAX N 1400
ibf 315
Max.side force M 2KMAX Nm 236
In.lb 2089
Work life L h hr  ≥20000
Fully loaded efficiency η % 94
Environment temperature ºC 15 to 40
F 5 to 104
Allowable highest temperature
of shell
ºC +90
F 194
Lubrication   Life Lubrication
Rotation direction   Input/output with same direction
Protection class   IP65
Installation direction   Any/ any direction
Working noise
(i=10 and n1=3000rpm no-load)
Lpa        dB(A) 58  
Moment of inertia J1 Kg.cm² 0.47 0.47 0.47 0.47 0.47 0.47 0.47 0.44 0.44 0.44 0.44 0.44
10-3in.lb.s2 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.38 0.38 0.38 0.38 0.38

###

Quantity(Pieces) 1  10 >10
Est. Time(days) 10 To be negotiated

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China 3 arcmin Economy Planetary Gearbox for Machinery Engine Parts LE     planetary gearbox efficiencyChina 3 arcmin Economy Planetary Gearbox for Machinery Engine Parts LE     planetary gearbox efficiency
editor by czh 2023-03-23